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ISF3.8s3154 Automotive Engine Parts

For the same model of engine, Cummins havedifferent SO (Shop Order) number, which have some tiny different to match therequirement from different customers, but most of the major components are thesame in the same model, so we randomly choose one of the SO number parts listto show on our website for your reference, if you need accurate parts list,please contact PartMac with your engine name plate, engine serial number orengine SO number, then our sales team will go back to you with parts catalogmatching to your engine. We provide maintenance manual, operation manual aswell technical support, we can also provide on-site engineer services to do therepair and maintenance works if customers pay all the relevant costs, pleasefeel free to contact us if you have any other questions.

Technical Specifications

Engine Model: ISF3.8s3154
Engine Type: 4
Displacement: 3.76 L
Rated Speed: 2600 RPM
Rated Power / Speed: 153 HP @ 2600 RPM
Peak Torque: 500 N.m @ 1200 – 1900 RPM
Fuel System: Bosch Electronic
Aspiration Method: Turbocharged & Air Intercooler
Emission Standard: China Stage III
Bore * Stroke: 102 mm * 115 mm
Packing Size(L * W * H): N/A
Wet Weight: N/A
Lead Time: 15 – 30 Working Days
Payment Terms: T/T ,L/C

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Click Kit Name to Check Part List

Air Intake Connection

NO Part NO Part Name QTY REMARKS
1 4938989 Clamp, V Band 1 ——
2 4933777 Pipe, Air Transfer 1 ——
3 3867646 Seal, O Ring 1 ——
——END——

Air Transfer Connection

NO Part NO Part Name QTY REMARKS
1 3008465 Plug, Pipe 1 1/8 NPT
2 3090126 Seal, O Ring 1 ——
3 4982766 Pipe, Air Transfer 1 Purchase 4982765
4 4898590 Clamp, V Band 1 ——
——END——

PUMP

NO Part NO Part Name QTY REMARKS
1 3900627 Screw, Hex Flange Head Cap 1 M6 X 1.00 X 14.
2 3900678 Screw, Hex Flange Head Cap 9 M8 X 1.25 X 40.
3 3913366 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 90.
4 4896355 Retainer, Cover 1 ——
5 4940117 Screw, Studded Flange Cap 1 M5 X 0.8 X 20;M6 X 1.00 X 12
6 4983020 Gasket, Intake Manifold 1 ——
7 5267065 Manifold, Air Intake 1 ——
8 5254980 Aid, Starting 1 ——
——END——

Turbocharger Plumbing

NO Part NO Part Name QTY REMARKS
1 3819900 Gasket, Turbocharger 1 ——
2 4940183 Union, Male 1 ——
3  3678603 Seal, O Ring 1 ——
4    4940182 Union, Male 1 ——
5 3922794 Seal, O Ring 1 ——
6 3932445 Connector, Male 1 ——
7  3922794 Seal, O Ring 1 ——
8 3932446 Connector, Male 1 ——
9  3932484 Washer, Sealing 1 ——
10 5260415 Hose, Flexible 1 ——
11 5257527 Connection, Tur Oil Drain 1 ——
12  3928624 Seal, O Ring 2 ——
13   5257528 Connection, Tur Oil Drain 1 ——
14 3913638 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 16.
——END——

Turbocharger Arrangement

NO Part NO Part Name QTY REMARKS
1 3955339 Gasket, Exhaust Manifold 4 ——
2 3944593 Screw, Hex Flange Head Cap 8 M10 X 1.50 X 65
3 3945252 Spacer, Mounting 8 ——
4 5263382 Manifold, Exhaust 1 ——
——END——

Exhaust Outlet Connection

NO Part NO Part Name QTY REMARKS
1 3903652 Clamp, V Band 1 ——
——END——

Exhaust Outlet Connection

NO Part NO Part Name QTY REMARKS
1 3901249 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 25.
2 3903990 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 20.
3 4898482 Screw, Hex Flange Head Cap 3 M8 X 1.25 X 30.
4 5259791 Connection, Exhaust Outlet 1 ——
5 5339492 Bracket, Exh Connection 1 ——
6 4991835 Screw, Hex Flange Head Cap 1 ——
7 4995186 Gasket, Exh Out Connection 1 ——
——END——

CPR Coolant Plumbing

NO Part NO Part Name QTY REMARKS
1 3287433 Connector, Qck Disconnect 2 ——
2  3287426 Connector, Qck Disconnect 1 Purchase 3287433
3    3679139 Seal, O Ring 1 ——
4 3964003 Connector, Qck Disconnect 1 ——
5 5255186 Tube, Cpr Water Inlet 1 ——
6 5255187 Tube, Cpr Water Outlet 1 ——
7 5266048 Clip 1 ——
8 5259923 Connector, Qck Disconnect 1 ——
9 3287426 Connector, Qck Disconnect 1 Purchase 5259923
10 5259924 Seal, O Ring 1 ——
——END——

Air Compressor

NO Part NO Part Name QTY REMARKS
1 3279043 Nut, Hexagon Flange 2 M12 X 1.75.
2 4930973 Brace, Air Compressor 1 ——
3 3900629 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 16
4 3900630 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 20
5 5262492 Stud, Double End Plain 2 ——
6 5253501 Seal, Rectangular Ring 1 ——
7 3930881 Plug, Threaded 1 ——
8 4932265 Compressor, Air 1 Recon Equivalent 4932265 NX
9 3971520 Gear, Accessory Drive 1 ——
10 4994574 Seal, O Ring 1 ——
11 3287893 Nut, Regular Hexagon 1 ——
——END——

Rear Clutch

NO Part NO Part Name QTY REMARKS
1 S 16022 A Bearing, Ball 1 ——
——END——

Rocker Lever

NO Part NO Part Name QTY REMARKS
1 4940179 Crosshead, Valve 8 ——
2 5272007 Rod, Push 8 ——
3 5259953 Assembly, Rocker Lever 4 ——
4 3925402 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 50
5  4928699 Shaft, Rocker Lever 2 ——
6  5259508 Support, Rocker Lever 1 ——
7 5259951 Lever, Rocker 1 ——
8  3935945 Retainer, Socket 1 ——
9 3935946 Socket, Rocker Lever 1 ——
10  5259949 Lever, Rocker 1 ——
——END——

Rear Gear Housing

NO Part NO Part Name QTY REMARKS
1 5285965 Housing, Gear 1 ——
2  3954616 Dowel, Ring 2 ——
3 4929128 Insert, Threaded 2 Purchase 5257264
4 5285966 Housing, Gear 1 ——
5 3901445 Screw, Hex Flange Head Cap 4 M8 x 1.25 x 45
6 3903112 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 30.
7 3910495 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 30.
8 3918153 Screw, Hex Flange Head Cap 3 M10 X 1.50 X 50
——END——

Cylinder Block

NO Part NO Part Name QTY REMARKS
1 3903990 Screw, Hex Flange Head Cap 6 M10 X 1.50 X 20.
2 5284980 Dowel, Ring 2 ——
3 5288833 Stiffener, Cylinder Block 1 ——
4 5289698 Block, Cylinder 1 ——
5 3900956 Plug, Expansion 1 17.73 mm
6     3927948 Screw, Hex Flange Head Cap 10 ——
7  5298256 Bushing 1 ——
8  4932258 Cap, Main Bearing 5 ——
9 3900068 Dowel, Ring 2 ——
10 4932259 Cap, Main Bearing 1 ——
11 5289696 Block, Cylinder 1 ——
——END——

PUMP

NO Part NO Part Name QTY REMARKS
1 5261376 Crankshaft, Engine 1 ——
2  4937957 Sleeve, Spline Coupling 1 ——
3 2831066 Collar, Shaft 1 ——
4   4934419 Gear, Crankshaft 1 ——
5 5261375 Crankshaft, Engine 1 ——
6 3904483 Dowel, Pin 1 ——
7 4948504 Bearing, Main 4 Standard.
8 4948505 Bearing, Main 5 Standard.
9 4948506 Bearing, Crankshaft Thrust 1 ——
10 —— $Service Parts —— ——
11 5290097 Kit, Main Bearing (std) 1 ——
12   4948504 Bearing, Main 4 Standard.
13 4948505 Bearing, Main 5 Standard.
14 4948506 Bearing, Crankshaft Thrust 1 ——
——END——

Valve Tappets

NO Part NO Part Name QTY REMARKS
1 3947759 Tappet, Valve 8 ——
——END——

Lifting Arrangement

NO Part NO Part Name QTY REMARKS
1 3902460 Screw, Hex Flange Head Cap 4 M10 X 1.50 X 25.
2 4982770 Bracket, Lifting 2 ——
——END——

Vibration Damper

NO Part NO Part Name QTY REMARKS
1 5259981 Pulley, Crankshaft 1 ——
2 3978478 Flange, Crankshaft 1 ——
3 4980332 Screw, Hex Flange Head Cap 6 ——
——END——

Flywheel Housing

NO Part NO Part Name QTY REMARKS
1 3089188 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 110.
2 3900679 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 80.
3 3903464 Screw, Hex Flange Head Cap 10 M10 X 1.50 X 40.
4 3904181 Plug, Threaded 1 3/4 – 16 UNF
5 3910248 Plug, O Ring 1 ——
6 3910260 Seal, O Ring 1 ——
7 3914177 Screw, Hex Flange Head Cap 7 M12 X 1.75 X 80.
8 3968563 Seal, Oil 1 ——
9 5269275 Housing, Flywheel 1 ——
——END——

Flywheel Mounting

NO Part NO Part Name QTY REMARKS
1 4940675 Screw, Captive Washer Cap 8 ——
——END——

Flywheel

NO Part NO Part Name QTY REMARKS
1 3966586 Flywheel 1 ——
2  3966587 Flywheel 1 ——
3 3905427 Gear, Flywheel Ring 1 ——
——END——

Agency Approval

NO Part NO Part Name QTY REMARKS
1 5264237 Dataplate 1 ——
——END——

Engine IDT Documentation

NO Part NO Part Name QTY REMARKS
1 5320329 Tag, Identificati 1 ——
2 5320331 Decal, Information 1 ——
——END——

Lubricating Oil

NO Part NO Part Name QTY REMARKS
1 3967353 Tag, Instruction 1 ——
——END——

Camshaft

NO Part NO Part Name QTY REMARKS
1 3955152 Gear, Camshaft 1 ——
2 5258931 Support, Camshaft Thrust 1 ——
3 3925883 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 16
4 4988630 Camshaft 1 ——
5 3904483 Dowel, Pin 1 ——
6     5259582 Camshaft 1 ——
7 5259583 Ring, Speed Indicator 1 ——
8  5259583 Ring, Speed Indicator 1 ——
9 3093730 Screw, Hex Flange Head Cap 4 M8 x 1.25 x 25
——END——

Connecting Rod and Piston

NO Part NO Part Name QTY REMARKS
1 5257364 Rod, Engine Connecting 4 ——
2  5257363 Bushing 1 ——
3   4891179 Screw, Connecting Rod Cap 2 ——
4 4989162 Rod, Engine Connecting 1 ——
5 4948508 Bearing, Connecting Rod 4 ——
6 4948509 Bearing, Connecting Rod 4 Standard.
7 2881748 Kit, Engine Piston 4 Standard.
8 5258754 Piston, Engine 1 Standard.
9  3920691 Ring, Retaining 2 ——
10 4089258 Set, Piston Ring 1 Standard.
11 3932520 Ring, Oil Piston 1 Sold In Higher Level Assy/Kit
——END——

PUMP

NO Part NO Part Name QTY REMARKS
1 4940194 Screw, Hex Flange Head Cap 18 ——
2 4943051 Gasket, Cylinder Head 1 ——
3 5258274 Head, Cylinder 1 ——
4   3802967 Kit, Exhaust Valve 8 ——
5 3940123 Collet, Valve 2 ——
6  3940734 Valve, Exhaust 1 ——
7   3802924 Kit, Intake Valve 8 ——
8 3940123 Collet, Valve 2 ——
9 3940735 Valve, Intake 1 ——
10 3955393 Seal, Valve Stem 1 ——
11 3955393 Seal, Valve Stem 8 ——
12   5303406 Spring, Valve 16 ——
13  5294128 Retainer, Valve Spring 16 ——
14  5258275 Head, Cylinder 1 ——
15   3007632 Plug, Expansion 1 ——
16 3914035 Plug, Expansion 7 ——
17 3920706 Plug, Expansion 8 ——
18   3943449 Insert, Valve 8 Standard.
19  3943450 Insert, Valve 8 Standard.
20  5271868 Head, Cylinder 1 ——
21 3008468 Plug, Pipe 4 1/2 NPT.
22 3008469 Plug, Pipe 1 3/4 NPT
23 —— $Service Parts —— ——
24 3939719 Insert, Valve A/R 0.127 mm Oversize
25 3939720 Insert, Valve A/R 0.254 mm Oversize.
26 3939721 Insert, Valve A/R 0.508 mm Oversize.
27 3939723 Insert, Valve A/R 0.127 mm Oversize.
28 3939724 Insert, Valve A/R 0.254 mm Oversize.
29 3939725 Insert, Valve A/R 0.508 mm Oversize.
——END——

Injector

NO Part NO Part Name QTY REMARKS
1 4903110 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 35.
2 4944917 Clamp, Injector 4 ——
3 5283275 Injector 4 ——
4 5288374 Seal, Injector 1 ——
5  5288373 Seal, O Ring 1 ——
——END——

Injector Plumbing

NO Part NO Part Name QTY REMARKS
1 3900630 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 20
2 4941699 Tube, Injector Fuel Supply 2 #1 and #2 Cylinders
3 4941701 Tube, Injector Fuel Supply 2 #3 and #4 Cylinders
4 5259689 Manifold, Fuel 1 ——
——END——

Turbocharge

NO Part NO Part Name QTY REMARKS
1 4309280 Kit, Turbocharger 1 ——
2 3772741 Turbocharger 1 ——
3   3090126 Seal, O Ring 1 ——
4  3819900 Gasket, Turbocharger 1 ——
5   3867646 Seal, O Ring 1 ——
6   3922794 Seal, O Ring 1 ——
7 3932475 Gasket, Turbocharger 1 ——
8  3932484 Washer, Sealing 1 ——
9 4898482 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 30.
——END——

Water Pump Drive

NO Part NO Part Name QTY REMARKS
1 5265369 Pulley, Idler 1 ——
2 3972382 Belt, V Ribbed 1 ——
——END——

Belt Tensioner

NO Part NO Part Name QTY REMARKS
1 3900679 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 80.
2 5287021 Tensioner, Belt 1 ——
——END——

Water Inlet Connection

NO Part NO Part Name QTY REMARKS
1 3913638 Screw, Hex Flange Head Cap 1 M6 X 1.00 X 16.
2 4943258 Tube, Water Bypass 1 ——
3   4934749 Seal, O Ring 2 ——
4    4943259 Tube, Water Bypass 1 ——
——END——

Thermostat

NO Part NO Part Name QTY REMARKS
1 3974823 Thermostat 1 ——
2  3973834 Thermostat 1 ——
3   3954829 Seal, Thermostat 1 ——
——END——

Water Outlet Connection

NO Part NO Part Name QTY REMARKS
1 3902023 Screw, Hex Flange Head Cap 4 M6 X 1.00 X 25
2 4992623 Connection, Water Outlet 1 ——
——END——

Cabin Heater Plumbing

NO Part NO Part Name QTY REMARKS
1 3008468 Plug, Pipe 3 1/2 NPT.
——END——

Fan Drive

NO Part NO Part Name QTY REMARKS
1 2830411 Screw, Hex Flange Head Cap 4 M8 x 1.25 x 30
2 4934464 Support, Fan 1 ——
3 3035960 Ring, Retaining 2 ——
4  3907769 Screw, Hexagon Head Cap 1 M10 x 1.75 x 70
5 3923044 Retainer, Fan Hub 1 ——
6 3910739 Bearing, Ball 1 ——
7 5272335 Hub, Fan 1 ——
8   4941319 Support, Fan 1 ——
9 4934465 Pulley, Fan 1 ——
——END——

Fan Drive Mounting

NO Part NO Part Name QTY REMARKS
1 3915490 Plate, Clamping 1 ——
2 3902460 Screw, Hex Flange Head Cap 4 M10 X 1.50 X 25.
——END——

Engine Coolant Vent

NO Part NO Part Name QTY REMARKS
1 5256873 Fitting, Orifice 1 ——
——END——

Alternator Mounting

NO Part NO Part Name QTY REMARKS
1 3089016 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 35.
2 3089316 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 140
3 3903112 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 30.
4 3904446 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 70.
5 5263833 Support, Alternator 1 ——
6   7067 Dowel, Pin 2 ——
7   5263831 Support, Alternator 1 ——
——END——

Alternator

NO Part NO Part Name QTY REMARKS
1 5263830 Alternator 1 ——
——END——

Starting Motor Mounting

NO Part NO Part Name QTY REMARKS
1 3903834 Screw, Twelve Point Cap 3 M10 X 1.50 X 35
——END——

Starting Motor

NO Part NO Part Name QTY REMARKS
1 5319202 Motor, Starting 1 ——
——END——

CNT MDL Backup Battery

NO Part NO Part Name QTY REMARKS
1 4994519 Module, Battery 1 ——
——END——

Engine Control Module

NO Part NO Part Name QTY REMARKS
1 4327230 Sensor, Position 2 Cam/Crank.
2     4954487 Seal, O Ring 1 ——
3 3906391 Screw, Socket Head Cap 2 M6 X 1.00 X 16.
4 3957849 Screw, Socket Head Cap 1 M4 X 0.7 X 16.
5 2897331 Sensor, Pressure 1 Ambient Air.*
6 2897333 Sensor, Prs Temperature 1 Pressure.
7     4903482 Seal, O Ring 1 ——
8 4954905 Sensor, Temperature 1 Coolant or Oil or Fuel.
9 4010519 Seal, O Ring 1 ——
10 5291535 Module, Electronic Control 1 ——
11    5291534 Module, Electronic Control 1 ——
——END——

ETR MDL Wiring Harness

NO Part NO Part Name QTY REMARKS
1 3397506 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 35.
2 5289407 Harness, Wiring 2 ——
3 5306288 Harness, Etr Cnt Mdl Wrg 1 ——
——END——

Heat Shield

NO Part NO Part Name QTY REMARKS
1 3900629 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 16
2 5263832 Shield, Heat 1 ——
——END——

Full Flow Oil Filter

NO Part NO Part Name QTY REMARKS
1 5262313 Filter, Lubricating Oil 1 Buy From Cummins Filtration
——END——

Fuel Filter Plumbing

NO Part NO Part Name QTY REMARKS
1 4990464 Tube, Fuel Supply 1 ——
2 4990465 Tube, Fuel Supply 1 ——
——END——

Fuel Filter Location

NO Part NO Part Name QTY REMARKS
1 3900631 Screw, Hex Flange Head Cap 1 M8 x 1.25 x 25
2 3902112 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 80
3 5262312 Head, Fuel Filter 1 Buy From Cummins Filtration
4  5257996 Head, Fuel Filter 1 ——
5 5262311 Element, Fuel Filter 1 Buy From Cummins Filtration
——END——

Crankcase Breather

NO Part NO Part Name QTY REMARKS
1 2830411 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 30
2 3900627 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 14.
3 3917995 Clamp, Spring Hose 1 ——
4 5317266 Hose, Molded 1 ——
5 5259161 Breather, Oil Separator 1 ——
6 5283797 Tube, Breather 1 ——
7   145536 Seal, O Ring 1 ——
8   4994237 Seal, O Ring 1 Komatsu Supplied.
9 5267091 Tube, Breather 1 ——
——END——

Fuel Plumbing

NO Part NO Part Name QTY REMARKS
1 3957290 Valve, Check 1 ——
2 3963983 Washer, Sealing 1 M12.
3 3963988 Washer, Sealing 1 M14.
4 3963988 Washer, Sealing 1 M14.
5 5316116 Tube, Fuel Supply 1 ——
6 4990798 Tube, Fuel Drain 1 ——
7 3900629 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 16
——END——

Fuel Pump

NO Part NO Part Name QTY REMARKS
1 3900589 Nut, Hexagon Flange 3 M8 X 1.25
2 3949419 Stud 3 ——
3 3955153 Gear, Fuel Pump 1 ——
4 5264248 Pump, Fuel 1 Recon Equivilent 5264248 NX
5 2830977 Seal, O Ring 1 ISBe4 Euro 4
——END——

Fuel Filter Plumbing

NO Part NO Part Name QTY REMARKS
1 4990464 Tube, Fuel Supply 1 ——
2 4990465 Tube, Fuel Supply 1 ——
——END——

Fuel Filter Location

NO Part NO Part Name QTY REMARKS
1 3900631 Screw, Hex Flange Head Cap 1 M8 x 1.25 x 25
2 3902112 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 80
3 5262312 Head, Fuel Filter 1 Buy From Cummins Filtration
4     5257996 Head, Fuel Filter 1 ——
5 5262311 Element, Fuel Filter 1 Buy From Cummins Filtration
——END——

Valve Cover

NO Part NO Part Name QTY REMARKS
1 4946240 Cover, Valve 1 ——
2 4946237 Cap, Filler 1 ——
3  4946239 Gasket, Valve Cover 1 ——
4   4942346 Cover, Valve 1 ——
5   4946238 Screw, Captive Sleeve Cap 11 ——
6  4942345 Cover, Valve 1 ——
7 4940584 Seal, Grommet 4 ——
8 4943188 Decal, Safety 1 ——
——END——

Engine Oil Cooler

NO Part NO Part Name QTY REMARKS
1 3900632 Screw, Hex Flange Head Cap 7 M8 X 1.25 X 35.
2 3913034 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 100.
3 4990276 Gasket, Lub Oil Clr Hsg 1 ——
4 5306478 Module, Lub Oil Cooler 1 ——
5 3900633 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 50
6  3901865 Screw, Hex Flange Head Cap 10 M6 X 1.00 X 20.
7  3936365 Valve, Pressure Relief 1 ——
8  4076930 Switch, Pressure 1 Oil.
9   4921574 Seal, O Ring 1 ——
10  4980089 Adapter, Filter Head 1 ——
11    4990291 Core, Cooler 1 ——
12  5259561 Plug, Threaded 2 ——
13    5259562 Plug, Threaded 1 ——
14  5259563 Seal, O Ring 1 ——
15  5259563 Seal, O Ring 1 ——
16 5261587 Seal, O Ring 2 ——
17    5267094 Housing, Oil Cooler 1 ——
18    5268870 Screw, Hex Flange Head Cap 4 ——
19 5291831 Plug, Threaded 3 ——
20  5259924 Seal, O Ring 3 ——
21 5260603 Plug, Threaded 3 ——
22  5303283 Tube, Water Inlet 1 ——
23    5303284 Seal, Diamond Ring 1 ——
24  5333035 Pump, Water 1 ——
——END——

Full Flow Oil Filter

NO Part NO Part Name QTY REMARKS
1 5262313 Filter, Lubricating Oil 1 Buy From Cummins Filtration
——END——

Crankcase Breather

NO Part NO Part Name QTY REMARKS
1 2830411 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 30
2 3900627 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 14.
3 3917995 Clamp, Spring Hose 1 ——
4 5317266 Hose, Molded 1 ——
5 5259161 Breather, Oil Separator 1 ——
6 5283797 Tube, Breather 1 ——
7   145536 Seal, O Ring 1 ——
8  4994237 Seal, O Ring 1 Komatsu Supplied.
9 5267091 Tube, Breather 1 ——
——END——

Lubricating Oil Pump

NO Part NO Part Name QTY REMARKS
1 3900632 Screw, Hex Flange Head Cap 11 M8 x 1.25 x 35
2 3901445 Screw, Hex Flange Head Cap 3 M8 x 1.25 x 45
3 4890832 Seal, Oil 1 ——
4 4938765 Seal, Oil 1 ——
5 4980605 Gasket, Front Cover 1 ——
6 5284979 Dowel, Ring 2 ——
7 5302892 Pump, Lubricating Oil 1 ——
——END——

Oil Pan

NO Part NO Part Name QTY REMARKS
1 5302031 Pan, Oil 1 ——
2 3913638 Screw, Hex Flange Head Cap 4 M6 X 1.00 X 16.
3  4995185 Seal, D Ring 1 ——
4  5302030 Pan, Oil 1 ——
5  5256541 Seal, Oil Pan 1 ——
6   4994692 Plug, Threaded 1 ——
7       5260019 Plug, O Ring 2 ——
8 3900631 Screw, Hex Flange Head Cap 16 M8 x 1.25 x 25
——END——

Oil Level Gauge

NO Part NO Part Name QTY REMARKS
1 3679118 Screw, Hex Flange Head Cap 1 M5 X 0.80 X 16.
2 3913638 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 16.
3 5288830 Dipstick 1 ——
4    3944308 Seal, O Ring 1 ——
5      5283271 Tube, Oil Gauge 1 ——
6    5288831 Dipstick 1 ——
7   4944374 Seal, O Ring 1 ——
8   5288832 Dipstick 1 ——
9 5270298 Brace, Tube 1 ——
——END——

Advantages of DCEC ISF3.8s3154 Automotive Engine

  • BFCEC ISF series 3.8-liter light engine is one of two in-line four-cylinder high-pressure direct-injection diesel engines that BFCEC has invested heavily in research and development. It is a new generation of fully electronically controlled light-duty diesel engines facing the future.

  • The overall modular design, the total number of parts is small, the failure rate is low, the structure is compact, and the maintenance is easy.

  • The high-pressure common rail fuel system has higher injection pressure, more precise control of injection timing and fuel quantity, more adequate combustion, wider economic fuel consumption area, greatly improved fuel economy, further improved low-speed performance, better noise reduction and cold start performance good.

  • The engine subsystem is highly integrated, achieving fuel saving and consumption reduction in multiple ways, and higher power-up.

BFCEC ISF3.8s3154 automotive engine is a 4-cylinders in line, 3.76 liter four-strokes engine with 102 mm bore and 115 mm stroke. Equipped with Electrically Control High-pressure Common Rail, engine comes with Turbocharged and Air- Air intercooler.

The prime power at 2600 RPM of BFCEC ISF3.8s3154 automotive engine is 153 HP.

As part of EMAC, DuraMac provides complete powertrain that integrated with BFCEC engine, Fast-Eaton clutch, FAST-CAT transmission, Dongfeng-DANA axle and Komman air suspension, while the electrification of automobile is the certain future, Duramac also get involved with EV powertrain system.

We provide full life cycle services for all customers, from design to power system supply, from installation to commissioning, from after-sales service training to spare parts supply, from trouble shooting to overhaul technical support.

Note: All Above Data are Just for Reference, All Data Might Change Without Notices or Updates, Please Contact Our Sales Team to Confirm All Details Via WhatsApp or Email.

What's the Standard Scopes of Supply?

With full ranges of emission standard from Euro 2 to Euro 7, Dongfeng Cummins producing 12 series automotive engines, started from 3.9 liter engine, to 15 liter engine, covering the power range of 125HP to 650HP.
Dongfeng Cummins automotive engine customize developing configurations for big vehicle OEMs in China, based on each of requirement, Dongfeng Cummins producing dozens of different configuration engines with same engine model number, which only SO-Shop Order will be different with each other, the SO number is the identify number of the engine configuration of each model.
Even with same engine model, different SO number engine can have very different configuration with each other, with different prices. Some of SO-Shop Order is not available for commercial market, such as restricted models (Usually for military specifications).
EMAC offering most common, cost effective models which also able to process the production in Dongfeng Cummins, which usually have following accessories as standard configuration.

Scopes of Supply of DCEC Automotive Engine

Air Intake System 1. Air Intake Manifold   Exhuast System 1. Exhuast Manifold
2. Water-Air Intercooler 2. Turbocharger
3. N/A 3. Exhuast Elbow
         
Fuel System 1. Fuel Transfer Pump   Starting System 1. Starter Motor
2. High-Pressure Fuel Pump 2. Starter Rely
3. Fuel Filter 3. N/A
         
Charging System 1. Charging Alternator   Engine Shut-Down System 1. Engine Puel Shut-Off Solenoid
       
Lubricating System 1. Oil Pump   Cooling System 1. Water Pump
2. Oil Filter 2. Engine Fan
3. N/A 3. Standard Radiator
         
Power Output System 1. Flywheel   Engine Mounting System 1. Engine Mouting Bracket
2. Standard Fflywheel Housing   2. N/A
         
Engine Auiliary Accessories 1. Air Compressor      
2. Power Steering Pump
------END------

What's the Available Optional Items?

Dongfeng Cummins only provides customize service for the large quantity orders or large OEMs, which means usually the order quantity are higher than 1000 units. For the small quantity engine project, EMAC provides customize services with our own resource and engineer team.
EMAC have rich experience on the customize developing, which provides abundant optional items based on the requirement of each project. The typical optional items are special Prestolite charging alternator, prestolite starter motor, Knorr Air compressor. Valeo air conditioning compressor, ECU output socket set, engine accelerate pedal etc.

Optional Accessories of DCEC Automotive Engine

Air Intake System 1. Air Intake Pre-Heater   Exhuast System 1. Muffler & Bellows
2. Air Intake Shut-Off Valve 2. Flame Trap
3. Air Filter 3. Spark Arrestor Type Muffler & Bellows
4. Air Intake Pre-Filter   4. DPF System
5. Air Filter Alarm System   5. N/A
         
Fuel System 1. Coarse Filter   Starting System 1.Manual Magnetic DC Contactor
2. Fuel Pre-Heater 2. Dual Ears Flywheel Housing
3. N/A 3. Spring Starter Motor
4. N/A 4. Air Starter Motor
5. N/A 5. Hydraulic Starter Motor
         
Lubricating System 1. Oil Pre-Heater.   Cooling System 1. Silent Type Radiator
2. N/A 2. Plateau Radiator
3. N/A 3. Salt-Spray Resistant Radiator
4. N/A 4. Coolant Pre-Heater
       
Power Output System 1. Clutch   Engine Mounting System 1. Shock Absorber Pad
         
Engine Auiliary Accessories 1. Hydraulic Oil Pump   Control System 1. Can Add Mechanical Accelerator Pedal
2. Air Conditioner Compressor   2. N/A
3. N/A   3. N/A
         
------END------

As part of EMAC, DuraMac is Committed to providing reliable powertrain system to commercial vehicle manufacturers around the world, a sub-brand of EMAC group that focusing on automotive application. Based on dozens of world-class engine manufacturing resources in China, and as official exporting agent of Fast tranmission (Joint venture with Caterpillar AT tranmission), Dongfeng Dana axle and Komman air suspension, DuraMac provides one-stop solutions covers from pre-design to components supply, from installation to commissioning, from pre-sales communication to after-sales service support.
For more information of our automotive power system products, you are welcome to visit DuraMac homepage: www.duramac.com

What's the Modifiable Items and Scopes?

As explained in the standard scopes of supply, Dongfeng Cummins not able to provide customize developing for small quantity projects or small OEMs, so EMAC helps SME OEMs to provide customize services, not only providing additional optional items, but also provides customize modification services to meet their requirements based on the exisiting engine SO number.
As flexible service ability is our core advantages, EMAC is very experienced and good at providing customize services, the common customize services are as below:
1: AIr Intake System: Change the air intake direction.
2: Air Exhuast System: We are able to change the turbocharger direction as the interaction on installation could be occured, also change change the air exhuast direction.
3: Lubricating System: Modify lubricating system is one of the most common requirement from customer, we can provide flat-type engine oil pan, to lower down total engine height, which usually required for special vehicles. For the standard engine oil pan, we also can change the direction of the engine oil pan.
4: Cooling System: There are lots of options for the engine cooling system, for the engine fan, we can provide customize for the material of engine fan (plastic fan or steel fan), wind direction of the engine fan (blower fan or suction fan ) and types of engine fan (mechanical fan or electric control fan).
3: Lubricating System: Modify lubricating system is one of the most common requirement from customer, we can provide flat-type engine oil pan, to lower down total engine height, which usually required for special vehicles. For the standard engine oil pan, we also can change the direction of the engine oil pan.
6: Electric System: All of Dongfeng Cummins engines are comes with standard 24V electric system, while some customer need to modify the electric system into 12V, we can also modify the starter motor and alternator into appointed brand or appointed specifications.
EMAC is your reliable professional power system partner, feel free to contact our services team to get detailed information about our standard scopes of supply, optional items and modifiable parts for our Dongfeng Cummins automotive engine, we are ready to explore the journey of our cooperation.

How to Order Engine to Replace Your Old Engine?

There are three types of engine replacements demand, type A is to replace the old Dongfeng Cummins engine, the original engine is produced by Dongfeng Cummins, type B is to replace Cummins engine produced in other countries including UK, USA, Mexico, India or Japan Komatsu Cummins, type C is to replace other brands engine or even gasoline engines with Dongfeng Cummins produced engines. The detailed introduction and replacement process are as below:

Type A: Engine Replacement Requirement (Original Engine is Dongfeng Cummins Engine).
This is most simple demand case, you just need to provide us the original engine name plate, and then we can easily check and confirm what exactly you need, and we also ensuring that the engine from us will be 100% same with your original engine. (In some case that the vehicle manufacturing modify the engine on their own, we are not able to supply the parts or the condition that modified by the vehicle manufacturer)

Type B: Engine Replacement Requirement (Original Engine is Cummins Engine but produced in UK, USA or other Cummins engine plant).
EMAC have rich experiences in replace the UK, USA or other engine plant produced engine, with Dongfeng Cummins produced Cummins engines, we required the original engine name plate photo to obtain the related information (at least we will need engine serial number, with engine model name only is useless for us, we are not able to provide quotation with engine model name only for the replacement project), and then we can check out the BOM list and all accessories of your original engine serial number, and then we can check and compare with the BOM list of our Dongfeng Cummins produced engine, choose the most closest SO number engine, and modify the parts that not same with your original engine, we have delivered hundreds of cases of replace the customer's original engine that produced in Cummins UK, USA or other engine plants with Dongfeng Cummins produced engines, you can refer to our video introduction on Youtube: https://youtu.be/dYVgRM5NsUo

We can NOT guarantee the engine produced by Dongfeng Cummins is exactly same with your original engine, but we can guarantee that all of engines from EMAC will have no problem with installtion and performance, which all of engines can works very well after replacement.

Type C: Engine Replacement Requirement (Original Engine is other brnad engines even gasoline engines).
EMAC also have rich experiences in replace the engine that not Cummins installed, these engines can be other brands such as Deutz, Caterpillar, Perkins, Komatsu or others, we even had experiences of replace gasoline engine with Dongfeng Cummins produced diesel engines.
This kind of appliaction is more complex and quite risky, EMAC can't do much thing due to lacking of information, the only thing we can guarantee is the performance after replacement, we check and compare the engine performance curve of original engine and our Dongfeng Cummins engine, and then we select the most suitable model for replacement. Due to we are lacking of the installation spaces and related accessories, we will send the both CAD and 3D drawing for our recommend engine model, and then customer have to evaluate the risky of replace the original engine with our engine, especially the risky of space, the possibile interactive when installation, and the risky of modify related coolant pipe, air pipes and wiring harness. Normally this kind of request consuming lots of energy and resource for us to carry on, also quite risky for us, so we will not work on the replacement quantity that below 50 units.
When your requirement is replacement, please tell our customer service team of what type of replacement you need, and provide us original engine name plate, the engine name plate is the necessary material before we start our business negotiations, we will NOT reply to all inquiry that even can't provide engine name plate.

How to Select Suitable Dongfeng Cummins Automotive Engine for Your Vehicle?

To choose a suitable engine for truck, bus or special vehicle manufacturer is quite simple, because the buyer is the manufacturer, so usually they are quite flexible with space, pipes and wiring connections.
The following process are the standard process for us to select a suitable engine model for truck, bus or special vehicle manufacturer demand.

Step 1: We need basic information of the required engine, including rated power, rated speed and emission standard of the required engine.
Step 2: EMAC will evaluate the requirement and select the suitable engine model for customer, with engine data sheet, engine performance curve, CAD darwing, 3D model and budgetary quotation provided back to customer.
Step 3: Customer should check and compare the engine data sheet, performance curve and related drawing and confirm all details one by one. Most important thing is confirm the performance curve suitable for the requirement.
Step 4: After engine confirmed, we have to check and confirm the specifications of accessories one by one carefully, like the electric system specifications (12V or 24V), the detailed specifications of starter motor, charging alternator, air compressor, power steering pump, A/C compressor etc.
Step 5:Confirming the accessories positions and connections, customer need to check and confirm all positions are suitable for the project, such as engine fan, turbocharger, oil pan position, and connections of air pipe, coolant pipe, wiring harness etc.
Step 6: After confirming the engine performance, position, connection and specifications of all accessories, we will be able to provide accurate quotation for prototype and batch order. Prototype is strongly recommend to start the cooperation, to avoid the possible problem, risky on the engine with batch order.

Notes:
1: Technical support including technical training, onsite installation and commissioning services are avaiable with additional chargers.
2: We are able to supply complete powertrain system, including engine, transmission, transfer, axle, suspension etc, engine with transmission is highly recommended, because if we supply both engine and transmission, we can run simulations for the vehicle, which we usually will provide customer a simulation report, with the simulated result of Balanced Maximum Vehilce Speed and Maximum Grade Ability at different speed.
3: EMAC able supply complete chassis that integrate all powertrain system together, which can greatly reduce the manufacturer's design works and reduce the system mismatching risky.

Tips of Dongfeng Cummins Automotive Engines!

Dongfeng Cummins is one of 50:50 joint venture of Cummins in China, its official Cummins factory that following high Cummins USA production and quality control standard, the Dongfeng Cummins factory swap every 5 years between appointed employee from Dongfeng Motor and Cummins. For more details, you can refer to the company introduction of DCEC-Dongfeng Cummins Engine Company.

Started the production of Cummins engines in China in 1980s, Cummins products has been in China for over 40 years, thousands of people have worked for Cummins China and some of them are very skilled experienced engineer, some of them resigned from Cummins to set up their own small workshops or assembly factories that focusing on producing copy Cummins engines.

Price is always not the problem for Chinese suppliers, there are many tickies to lower down the engine prices, such as supply self-rebuild engine as new engine, supply official RECON engine from Cummins as brand new engine, assembly the fake engine with after-market parts, supply lower power model engine and change the name plate etc. You can find plenty of suppliers on alibaxx.com with various prices, the classic Chinese business style is tell you that he give you very low price and not make profit, how can you believe a businessman will make business that have no profit? They gave you low price not becuase they share their profit to you?
As a matter of fact, Chinese supplier often make their profit much more higher by selling the low quality copy products as genuine brand new products! Always remember YOU GET WHAT YOU PAID!
The key point of dealing with Chinese supplier, is to find and choose reliable business partner that will not cheat you for short-term business, but with vision of build long-term career and life-time partnership, EMAC is one of the reliable partner that not chasing for short-term high profit, but we cares our decades of good reputation and we working with all business partners not as supplier and customers, but as close friend and brothers.

FAQ of Dongfeng Cummins Automotive Engines?

1: What mean by DCEC?

DCEC is the short name of Dongfeng Cummins Engine Company, take the first letter of each word, it comes with DCEC as short name, for more details about DCEC, you can refer to the company introduction of DCEC-Dongfeng Cummins Engine Company.

2: Does your engines copy products?

This question is quite often from customer that not familiar with Cummins, Cummins have over 20 joint ventures in China now, and 6 of them are engine joint venture, which Cummins owns 50% share of all of those 6 engine plants, so all of the Cummins factories in China are genuine Cummins factory, that following high Cummins USA production and quality control standard. EMAC is the business partner of DCEC, and we are supplying powertrain and engine power pack based on genuine brand new engines from Dongfeng Cummins for all different applications, EMAC is a reliable and professional power system solution provider that offering abundant various options.

3: Why there are so many companies selling Cummins engines?

There are plenty of companies selling Cummins engines in China, especially on the B2B platform, such as alibaxx.com, you can find plenty suppliers there with attractive prices, Cummins products has been in China for over 40 years, thousands of people have worked for Cummins China and some of them are very skilled experienced engineer, some of them resigned from Cummins to set up their own small workshops or assembly factories that focusing on producing copy Cummins engines. You should be careful of being cheated by the attractive prices with copy or rebuild products.

4: How can I identify if the engine genuine or not?

Cummins keep working on the updating its identification system, technically, there are serial number on all key components of Dongfeng Cummins engines, including cylinder block, cylinder head, turbochager, fuel pump, starter motor, alternator, you can collecting the serial number (NOT part number), and then call DCEC call service center to identify if all the numbers are matching to the original number or not. EMAC continuously updating the latest Cummins identification system, you are welcome to following our website or keep in touch with our customer services team to get latest information from Cummins.

5: What's the warranty policy for the engines supplied by EMAC?

EMAC following standard Dongfeng Cummins warranty policy, which will update sometimes, you can following us to get the latest warranty policy from Dongfeng Cummins. Generally EMAC only afford the defective parts cots and shipping costs for the warranty claims, labor costs and transportation costs are not covered in the warranty.
However, EMAC is building our own independant after-sales service system now, which aims to build a global service network, with resouces of global repair and engineering network, which we believe can bring all business partner benifit in future, helping all of OEM manufacturers expanding their market into global market without worries of lacking after-sales service network. For more details about our Global Service, you can visiting www.global-service.com.

6: How about the future parts supply for the engines? Are you able to supply parts?

As the support team of EMAC's business scope, PartMac is our own brand that focusing on genuine parts directly from all brand factories.
All of EMAC’s partners are facing big challenges with sourcing original spare parts in China. Committed to providing truthworthy and professional after-sales support and parts supply, PartMac is a sub-brand of EMAC group that focusing on parts business. Stick to original parts only, PartMac can’t give any solution on CHEAP PARTS, but you don’t need to worry about any quality issues with every single parts from PartMac.

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Engine Sale Manual

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Installation Drawing

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Installation Manual

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Operation Manual

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Parts Catalogue

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Report & Certifcate

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