6BTA5.9-GM100 Auxiliary Engine Parts
For the same model of engine, Cummins havedifferent SO (Shop Order) number, which have some tiny different to match therequirement from different customers, but most of the major components are thesame in the same model, so we randomly choose one of the SO number parts listto show on our website for your reference, if you need accurate parts list,please contact PartMac with your engine name plate, engine serial number orengine SO number, then our sales team will go back to you with parts catalogmatching to your engine. We provide maintenance manual, operation manual aswell technical support, we can also provide on-site engineer services to do therepair and maintenance works if customers pay all the relevant costs, pleasefeel free to contact us if you have any other questions.
Technical Specifications
| Engine Model: | 6BTA5.9-GM100 |
| Engine Type: | 6 Cylinders |
| Displacement: | 5.9 L |
| Rated Speed: | 1500 RPM |
| Rated Power / Speed: | 100 kW @ 1500RPM |
| Peak Torque: | 213 g / kW.h @ 1500 RPM |
| Classification: | N/A |
| Aspiration Method: | Turbocharged & Water-Air Intercooler |
| Emission Standard: | N / A |
| Bore * stroke: | 102 mm * 120 mm |
| Packing Size(L * W * H): | 1182 mm * 761 mm * 1127 mm |
| Wet Weight: | 453 kg |
| Lead Time: | 15-30 Working Days |
| Payment Terms: | T/T ,L/C |
Click Kit Name to Check Part List
- Air Cleaner
- Turbocharger Plumbing
- Turbocharger Arrangement
- Air Intake Manifold
- Air Crossover Connection
- Turbocharger Mounting
- Exhaust Manifold
- Exhaust Outlet Connection
- Cylinder Block
- Front Gear Cover
- Rocker Levers
- Valve Tappet
- Front Engine Support
- Front Engine Support
- Lifting Bracket
- SUPPORT,REAR ENGINE
- Vibration Damper
- Front Gear Train Accessory
- Flywheel Housing
- Flywheel
- Agency Approval
- Paint
- Engine Installation Kit
- Engine Installation Kit
- Engine Labeling
- Camshaft
- Connecting Rod and Pistons
- Injector
- Cylinder Head
- Cylinder Head
- Turbocharger
- Water Pump
- Water Inlet Connection
- Thermostat Housing
- Thermostat
- Cabin Heater Plumbing
- Heat Exchanger
- Spacer
- Fan Drive
- Heat Exchanger Plumbing
- Alternator Drive
- Alternator Mounting
- Alternator
- Starting Motor Mounting
- Ele Starting Accessories
- Starting Motor
- Fuel Governor
- Mechanical Tachometer Driv
- Oil Pressure Sensor
- Fuel Filter Plumbing
- Fuel Filter
- Throttle Lever
- Throttle Lever
- PLUMBING,OIL PAN
- Fuel Filter
- Fuel System Accessories
- PUMP,FUEL TRANSFER
- Valve Cover
- Engine Oil Cooler
- Lubricating Oil Pump
- Oil Pan
- Oil Pan
- Cam Follower Cover
- Cylinder Block Cover
- Oil Level Gauge
- Starting Motor
- Raw Water Pump
- Raw Water Pump Plumbing
- Exhaust Manifold Turbochar
- Turbocharger Mounting
- Oil Cooler
- Tor Converter Oil Cooler
- Corrosion Resistor
- Water Inlet Connection
- Water Manifold
- Water Outlet Connection
- Water Pump
- Water Pump
- Exhaust Tubing
- Exhaust Elbow
Air Cleaner |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | AC9276 | Air Cleaner | — | Air Cleaner |
| 2 | 125740 | Clamp, T Bolt | 1 | 4 1/2 in. |
| 3 | 140311 | Clamp, T Bolt | 1 | 4 1/8 in. |
| 4 | 5257103 | Hose, Molded | 1 | — |
| 5 | 5257098 | Bracket, Air Cleaner | 1 | — |
| 6 | 5257102 | Cleaner, Air | 1 | — |
| 7 | 3281239 | Cap, Air Cleaner | 1 | — |
| 8 | 208326 | Clamp, T Bolt | 1 | 3 21/32 in. |
| 9 | 3900589 | Nut, Hexagon Flange | 4 | M8 X 1.25 |
| 10 | 3900630 | Screw, Hex Flange Head Cap | 4 | M8 X 1.25 X 20 |
| 11 | 3900637 | Screw, Hex Flange Head Cap | 2 | M12 x 1.75 x 35 |
| ——END—— | ||||
Turbocharger Plumbing |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TP97314 | Turbocharger Plumbing | — | Turbocharger Plumbing…(More) |
| 2 | 3900630 | Screw, Hex Flange Head Cap | 2 | M8 X 1.25 X 20 |
| 3 | 3937706 | Gasket, Oil Drain | 1 | — |
| 4 | 3974113 | Hose, Flexible | 1 | — |
| 5 | 3975061 | Tube, Tur Oil Drain | 1 | — |
| 6 | 3975113 | Connector, Male | 2 | — |
| 7 | 3037236 | Seal, O Ring | 1 | — |
| 8 | 3975114 | Connector, Male | 1 | — |
| ——END—— | ||||
Turbocharger Arrangement |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TB91638 | Turbocharger Arrangement | — | Turbocharger Arrangement…(More) |
| 2 | 3938152 | Gasket, Int Manifold Cover | 1 | — |
| 3 | 4928946 | Screw, Hex Flange Head Cap | 12 | — |
| 4 | 4928973 | Clamp, T Bolt | 2 | Purchase From China PDC |
| 5 | 4928974 | Clamp, T Bolt | 2 | Purchase From China PDC |
| 6 | 4991284 | Hose, Plain | 1 | — |
| 7 | 4991285 | Hose, Plain | 1 | — |
| ——END—— | ||||
Air Intake Manifold |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TB91640 | Air Intake Manifold | — | Air Intake Manifold…(More) |
| 2 | 3913915 | Cover, Intake Manifold | 1 | — |
| 3 | 3004686 | Bushing | 1 | — |
| 4 | 4953326 | Gear, Idler | 1 | — |
| 5 | 3007803 | Idler Gear, Mtg | 2 | — |
| 6 | 3202114 | Shaft, Idler | 1 | — |
| 7 | 207527 | Screw, Twelve Point Cap | 1 | 5/8 – 18 X 3 in |
| 8 | 3200772 | Washer, Plain | 1 | 5/8 in |
| 9 | 130083 | Bearing, Thrust | 2 | — |
| ——END—— | ||||
Air Crossover Connection |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TB91681 | Air Crossover Connection | — | Air Crossover Connection…(More) |
| 2 | 4991276 | Pipe, Air Inlet | 1 | — |
| ——END—— | ||||
Turbocharger Mounting |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TB9766 | Turbocharger Mounting | — | Turbocharger Mounting…(More) |
| 2 | 3901448 | Screw, Hex Flange Head Cap | 12 | M10 X 1.50 X 65 |
| 3 | 3929881 | Gasket, Exhaust Manifold | 6 | — |
| ——END—— | ||||
Exhaust Manifold |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TB9792 | Exhaust Manifold | — | Exhaust Manifold…(More) |
| 2 | 3901683 | Manifold, Exhaust | 1 | — |
| ——END—— | ||||
Exhaust Outlet Connection |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | XS9469 | Exhaust Outlet Connection | — | Exhaust Outlet Connection…(More) |
| 2 | 3093957 | Screw, Hex Flange Head Cap | 2 | M10 X 1.50 X 16 |
| 3 | 3900632 | Screw, Hex Flange Head Cap | 2 | M8 x 1.25 x 35 |
| 4 | 3903990 | Screw, Hex Flange Head Cap | 2 | M10 X 1.50 X 20. |
| 5 | 3971092 | Brace, Tube | 1 | — |
| 6 | 3971093 | Elbow, Male Adapter | 1 | China Part |
| 7 | 4928803 | Clamp, Spring Hose | 2 | — |
| 8 | 4928804 | Gasket, Exh Out Connection | 1 | — |
| 9 | 4928805 | Gasket, Exh Out Connection | 2 | — |
| 10 | 4991528 | Nut, Hexagon Flange | 2 | — |
| 11 | 130083 | Bearing, Thrust | 2 | — |
| 12 | 207527 | Screw, Twelve Point Cap | 1 | 5/8 – 18 X 3″ |
| 13 | 3200772 | Washer, Plain | 1 | 5/8″ |
| ——END—— | ||||
Cylinder Block |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | BP9072-02 | Cylinder Block | — | Cylinder Block |
| 2 | 3928797 | Block, Cylinder | 1 | — |
| 3 | 3928788 | Block, Cylinder | 1 | — |
| 4 | 3900956 | Plug, Expansion | 3 | 17.73 mm |
| 5 | 3903492 | Cap, Main Bearing | 7 | — |
| 6 | 3900068 | Dowel, Ring | 2 | — |
| 7 | 3900967 | Cap, Main Bearing | 1 | — |
| 8 | 3812090 | Plug, Expansion | 6 | — |
| 9 | 3914035 | Plug, Expansion | 4 | — |
| 10 | 3901306 | Bushing | 1 | — |
| 11 | 3904217 | Screw, Hexagon Head Cap | 14 | M14 x 2.00 x 119 |
| ——END—— | ||||
Front Gear Cover |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | BP9122 | Front Gear Cover | — | Front Gear Cover…(More) |
| 2 | 3900633 | Screw, Hex Flange Head Cap | 11 | M8 X 1.25 X 50 |
| 3 | 3907998 | Screw, Round Head Cap | 2 | M5 X 0.80 X 17 |
| 4 | 3913995 | Housing, Timing Pin | 1 | — |
| 5 | 3903924 | Pin, Timing | 1 | — |
| 6 | 3904849 | Ring, Retaining | 1 | — |
| 7 | 3913994 | Seal, O Ring | 1 | — |
| 8 | 3919683 | Housing, Timing Pin | 1 | — |
| 9 | 3915772 | Seal, Rectangular Ring | 1 | — |
| 10 | 4991493 | Cover, Gear | 1 | — |
| 11 | 4991305 | Seal, Oil | 1 | — |
| 12 | 4991307 | Cover, Gear | 1 | — |
| 13 | 3960319 | Gasket, Gear Cover | 1 | — |
| 14 | 3900629 | Screw, Hex Flange Head Cap | 16 | M8 X 1.25 X 16 |
| 15 | 3938156 | Gasket, Gear Housing | 1 | — |
| 16 | 3960338 | Housing, Gear | 1 | — |
| 17 | 3903475 | Seal, Rectangular Ring | 1 | — |
| 18 | 3903463 | Cover, Access Hole | 1 | — |
| ——END—— | ||||
Rocker Levers |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | BP9710-04 | Rocker Levers | — | Rocker Lever…(More) |
| 2 | 3922488 | Support, Rocker Lever | 6 | — |
| 3 | 3911423 | Support, Rocker Lever | 1 | — |
| 4 | 3922487 | Shaft, Rocker Lever | 1 | — |
| 5 | 3910811 | Lever, Rocker | 6 | Intake |
| 6 | 3910809 | Lever, Rocker | 1 | — |
| 7 | 3937438 | Screw, Rkr Lever Adjusting | 1 | — |
| 8 | 3927692 | Nut, Heavy Hexagon | 1 | 3/8 – 24 UNF – 2B |
| 9 | 3900705 | Insert, Rocker Lever | 1 | Purchase Higher Level |
| 10 | 3910810 | Lever, Rocker | 6 | Exhaust |
| 11 | 3910808 | Lever, Rocker | 1 | — |
| 12 | 3937438 | Screw, Rkr Lever Adjusting | 1 | — |
| 13 | 3927692 | Nut, Heavy Hexagon | 1 | 3/8 – 24 UNF – 2B |
| 14 | 3900705 | Insert, Rocker Lever | 1 | Purchase Higher Level |
| 15 | 3900245 | Washer, Plain | 12 | M19 |
| 16 | 3900242 | Ring, Retaining | 12 | — |
| 17 | 3901221 | Screw, Hexagon Head Cap | 6 | M8 X 1.25 X 75 |
| 18 | 3920781 | Screw, Hex Flange Head Cap | 6 | — |
| 19 | 3284377 | Rod, Push | 12 | — |
| ——END—— | ||||
Valve Tappet |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | BP9711-01 | Valve Tappet | — | Valve Tappet…(More) |
| 2 | 3931623 | Tappet, Valve | 12 | — |
| ——END—— | ||||
Front Engine Support |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | EM9276 | Front Engine Support | — | Front Engine Support…(More) |
| 2 | 3967119 | Washer, Spring | 4 | — |
| 3 | 4928941 | Screw, Hexagon Head Cap | 4 | — |
| 4 | 4938337 | Support, Front Engine | 1 | — |
| ——END—— | ||||
Front Engine Support |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | EM9311-01 | Front Engine Support | — | Front Engine Support |
| 1 | 3967119 | Washer, Spring | 6 | — |
| 2 | 4928962 | Washer, Plain | 6 | Purchase From China PDC |
| 3 | 4988361 | Support, Front Engine | 1 | — |
| 4 | 4988362 | Support, Front Engine | 1 | — |
| 5 | 3335006 | Screw, Hexagon Head Cap | 6 | M12 X 1.75 X 35 |
| ——END—— | ||||
Lifting Bracket |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | LA9007 | Lifting Bracket | — | Lifting Bracket…(More) |
| 2 | 3908118 | Bracket, Lifting | 1 | — |
| 3 | 3910495 | Screw, Hex Flange Head Cap | 2 | M12 X 1.75 X 30. |
| ——END—— | ||||
SUPPORT,REAR ENGINE |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | RE9055 | SUPPORT,REAR ENGINE | — | — |
| 2 | 3335006 | Screw, Hexagon Head Cap | 8 | M12 X 1.75 X 35 |
| 3 | 3967119 | Washer, Spring | 8 | — |
| 4 | 3976617 | Support, Engine | 2 | — |
| ——END—— | ||||
Vibration Damper |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | DA9208 | Vibration Damper | — | Vibration Damper |
| 2 | 3916436 | Damper, Vibration | 1 | — |
| 3 | 5265057 | Flange, Crankshaft | 1 | — |
| 4 | 3903857 | Screw, Hex Flange Head Cap | 4 | M12 x 1.25 x 36 |
| ——END—— | ||||
Front Gear Train Accessory |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | DF9051 | Front Gear Train Accessory | — | Front Gear Train Accessory…(More) |
| 2 | 3929751 | Gasket, Acc Drive Cover | 1 | — |
| 3 | 3914868 | Plate, Cover | 1 | — |
| 4 | 3901249 | Screw, Hex Flange Head Cap | 2 | M12 X 1.75 X 25. |
| ——END—— | ||||
Flywheel Housing |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | FH9634 | Flywheel Housing | — | Flywheel Housing |
| 2 | 4947579 | Housing, Flywheel | 1 | — |
| 3 | 3900225 | Screw, Hexagon Head Cap | 2 | M8 X 1.25 X 16. |
| 4 | 3008469 | Plug, Pipe | 1 | 3/4 NPT |
| 5 | 3908095 | Plate, Cover | 1 | — |
| 6 | 3910248 | Plug, O Ring | 1 | — |
| 7 | 3910260 | Seal, O Ring | 1 | — |
| 8 | 4933323 | Cover, Rear | 1 | — |
| 9 | 3970548 | Seal, Oil | 1 | — |
| 10 | 3936904 | Cover, Rear | 1 | — |
| 11 | 3912473 | Seal, Rectangular Ring | 1 | — |
| 12 | 3900627 | Screw, Hex Flange Head Cap | 6 | M6 X 1.00 X 14. |
| 13 | 4947667 | Gasket, Rear Cover | 1 | — |
| 14 | 3910540 | Screw, Hex Flange Head Cap | 8 | Replace With 3920447. |
| 15 | 3928989 | Clip | 1 | — |
| 16 | 4089342 | Kit, Crankshaft Seal | A/R | — |
| 17 | 3970548 | Seal, Oil | 1 | — |
| 18 | 3909409 | Tool, Seal Installation | 1 | — |
| 19 | 4089425 | Tool, Seal Installation | 1 | — |
| 20 | 4940231 | Tool, Seal Installation | 1 | — |
| ——END—— | ||||
Flywheel |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | FW90104 | Flywheel | — | Flywheel |
| 2 | 4939064 | Flywheel | 1 | — |
| 3 | 4939063 | Flywheel | 1 | — |
| 4 | 3901774 | Gear, Flywheel Ring | 1 | — |
| 5 | 3900269 | Washer, Plain | 8 | M12 |
| 6 | 3901395 | Screw, Hexagon Head Cap | 8 | M12 X 1.25 X 32 |
| ——END—— | ||||
Agency Approval |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | AP9705 | Agency Approval | — | Agency Approval…(More) |
| 2 | 4992258 | Dataplate | 1 | — |
| 3 | 3415394 | Screw, Drive | 2 | — |
| ——END—— | ||||
Paint |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | SS9092 | Paint | — | Paint…(More) |
| 2 | 3991084 | Nameplate | 1 | — |
| ——END—— | ||||
Engine Installation Kit |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | SS9530 | Engine Installation Kit | — | Engine Installation Kit |
| 2 | 4942278 | Seal, Banjo Connector | 3 | — |
| 3 | 3906694 | Seal, Rectangular Ring | 1 | — |
| 4 | 3906695 | Seal, Rectangular Ring | 1 | — |
| 5 | 3910824 | Seal, O Ring | 3 | — |
| 6 | 3930906 | Gasket, Valve Cover | 3 | — |
| 7 | 3920773 | Washer, Sealing | 1 | M18 |
| 8 | 3936876 | Seal, Rectangular Ring | 1 | — |
| 9 | 3937706 | Gasket, Oil Drain | 1 | — |
| 10 | 3939258 | Gasket, Cover Plate | 1 | — |
| 11 | 3942915 | Gasket, Filter Head | 1 | — |
| 12 | 3963983 | Washer, Sealing | 2 | M12. |
| 13 | 4932124 | Gasket, Oil Cooler Core | 1 | — |
| ——END—— | ||||
Engine Installation Kit |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | SS9658 | Engine Installation Kit | — | Engine Installation Kit…(More) |
| 1 | 4928804 | Gasket, Exh Out Connection | 1 | — |
| ——END—— | ||||
Engine Labeling |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | LB9101-02 | Engine Labeling | — | Engine Labeling |
| 2 | 4983154 | Tag, Instruction | 1 | — |
| 3 | 4983155 | Decal | 1 | — |
| 4 | 3974406 | Tag, Identification | 1 | — |
| 5 | 3975443 | Tag, Identification | 1 | — |
| ——END—— | ||||
Camshaft |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | PP43117 | Camshaft | — | Camshaft |
| 2 | 3971964 | Camshaft | 1 | — |
| 3 | 3970366 | Camshaft | 1 | Purchase From China PDC |
| 4 | 3902332 | Key, Plain Woodruff | 1 | — |
| 5 | 3929028 | Gear, Camshaft | 1 | — |
| 6 | 3900227 | Screw, Hexagon Head Cap | 2 | M8 X 1.25 X 22. |
| 7 | 3927155 | Support, Camshaft Thrust | 1 | — |
| ——END—— | ||||
Connecting Rod and Pistons |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | PP43117-01 | Connecting Rod and Pistons | — | Connecting Rod and Pistons…(More) |
| 2 | 4990580 | Piston, Engine | 1 | — |
| 3 | 4943979 | Rod, Engine Connecting | 6 | — |
| 4 | 4943978 | Rod, Engine Connecting | 1 | — |
| 5 | 4891179 | Screw, Connecting Rod Cap | 2 | — |
| 6 | 4891178 | Bushing | 1 | — |
| 7 | 3969562 | Bearing, Connecting Rod | 6 | Standard. |
| 8 | 4893693 | Bearing, Connecting Rod | 6 | Standard. |
| 9 | 3920691 | Ring, Retaining | 12 | — |
| 10 | 4991277 | Piston, Engine | 6 | Serviced as 4990586 |
| 11 | 3802421 | Set, Piston Ring | 6 | — |
| 12 | 3904531 | Ring, Compression Piston | 1 | — |
| 13 | 3932520 | Ring, Oil Piston | 1 | Sold In Higher Level Assy/Kit |
| 14 | 3918315 | Ring, Compression Piston | 1 | Sold in Higher Level Assy/Kit |
| 15 | 4991283 | Pin, Piston | 6 | — |
| 16 | 4932375 | Bearing, Connecting Rod | A/R | 0.25 mm Oversize. |
| 17 | 4932376 | Bearing, Connecting Rod | A/R | 0.50 mm Oversize. |
| 18 | 4932377 | Bearing, Connecting Rod | A/R | 0.75 mm Oversize. |
| 19 | 4932378 | Bearing, Connecting Rod | A/R | 1.00 mm Oversize. |
| 20 | 4892795 | Bearing, Connecting Rod | A/R | 0.25 mm Oversize. |
| 21 | 4892796 | Bearing, Connecting Rod | A/R | 0.50 mm Oversize. |
| 22 | 4892797 | Bearing, Connecting Rod | A/R | 0.75 mm Oversize. |
| 23 | 4892798 | Bearing, Connecting Rod | A/R | 1.00 mm Oversize. |
| ——END—— | ||||
Injector |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | PP43117 | Injector | — | Injector |
| 2 | 4991503 | Injector | 1 | — |
| 3 | 3909356 | Seal, Rectangular Ring | 6 | — |
| 4 | 4991280 | Injector | 6 | Use China PDC |
| ——END—— | ||||
Cylinder Head |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | PP97298 | Cylinder Head | — | — |
| 2 | 3283570 | Gasket, Cylinder Head | 1 | Purchase 3283335 |
| ——END—— | ||||
Cylinder Head |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | PP98727 | Cylinder Head | — | Cylinder Head…(More) |
| 2 | 3977600 | Head, Cylinder | 1 | — |
| 3 | 3966452 | Head, Cylinder | 1 | — |
| 4 | 3966451 | Head, Cylinder | 1 | — |
| 5 | 3812092 | Plug, Expansion | 5 | — |
| 6 | 3920780 | Screw, Hex Flange Head Cap | 14 | — |
| 7 | 3926700 | Spring, Valve | 6 | — |
| 8 | 3900250 | Collet, Valve | 24 | — |
| 9 | 4995554 | Valve, Intake | 6 | — |
| 10 | 4994143 | Valve, Exhaust | 6 | — |
| 11 | 3957912 | Seal, Valve Stem | 12 | — |
| 12 | 3916691 | Spring, Valve | 6 | — |
| 13 | 3957913 | Retainer, Valve Spring | 12 | — |
| 14 | 3008468 | Plug, Pipe | 5 | 1/2 NPT. |
| 15 | 3008469 | Plug, Pipe | 1 | 3/4 NPT |
| 16 | 3008465 | Plug, Pipe | 2 | 1/8 NPT |
| 17 | 3920779 | Screw, Hex Flange Head Cap | 6 | — |
| ——END—— | ||||
Turbocharger |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | PP99443 | Turbocharger | — | Turbocharger…(More) |
| 2 | 2882034 | Kit, Turbocharger | 1 | Recon Equivalent 2882034 NX |
| 3 | 3037236 | Seal, O Ring | 1 | — |
| 4 | 4045877 | Turbocharger | 1 | — |
| 5 | 3901356 | Gasket, Turbocharger | 1 | — |
| 6 | 5264569 | Gasket, Oil Drain | 1 | Same As 3937706, No Adhesive. |
| 7 | 3818823 | Stud, Double End Plain | 4 | M10 X 1.5 – 6H Both Ends. |
| 8 | 3818824 | Nut, Hexagon Flange | 4 | M10 X 1.50. |
| ——END—— | ||||
Water Pump |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | WP9031 | Water Pump | — | MR – PUMP, WATER…(More) |
| 2 | 3941981 | Screw, Hexagon Head Cap | 2 | M8 x 1.25 x 22 |
| 3 | 3286275 | Kit, Water Pump | 1 | Recon Equivalent 3286275 RX |
| 4 | 3906698 | Seal, Rectangular Ring | 1 | — |
| 5 | 3285410 | Pump, Water | 1 | Sold In Higher Level Assy/Kit |
| ——END—— | ||||
Water Inlet Connection |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | WI9319 | Water Inlet Connection | — | Water Inlet Connection…(More) |
| 2 | 4991495 | Screw, Hex Flange Head Cap | 3 | — |
| 3 | 3906697 | Seal, Rectangular Ring | 1 | — |
| 4 | 4988378 | Connection, Water Inlet | 1 | — |
| ——END—— | ||||
Thermostat Housing |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TH9114 | Thermostat Housing | — | Thermostat Housing…(More) |
| 2 | 3281246 | Bracket, Lifting | 1 | — |
| 3 | 3900632 | Screw, Hex Flange Head Cap | 1 | M8 x 1.25 x 35 |
| 4 | 3926972 | Screw, Hex Flange Head Cap | 2 | M8 X 1.25 X 70 |
| 5 | 5257270 | Housing, Thermostat | 1 | — |
| 6 | 3923331 | Gasket, Thm Housing Cover | 1 | — |
| ——END—— | ||||
Thermostat |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | EC9052 | Thermostat | — | Thermostat |
| 2 | 4930315 | Thermostat | 1 | — |
| ——END—— | ||||
Cabin Heater Plumbing |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | WH9129 | Cabin Heater Plumbing | — | Cabin Heater Plumbing |
| 2 | 3008468 | Plug, Pipe | 1 | 1/2 NPT. |
| ——END—— | ||||
Heat Exchanger |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | HX9137 | Heat Exchanger | — | Heat Exchanger…(More) |
| 2 | 3967110 | Washer, Spring | 2 | — |
| 3 | 3967119 | Washer, Spring | 2 | — |
| 4 | 4928937 | Screw, Hexagon Head Cap | 2 | — |
| 5 | 4928939 | Screw, Hexagon Head Cap | 2 | — |
| 6 | 4928973 | Clamp, T Bolt | 4 | Purchase From China PDC |
| 7 | 4928974 | Clamp, T Bolt | 2 | Purchase From China PDC |
| 8 | 3971102 | Tube, Water Inlet | 1 | — |
| 9 | 3971103 | Tube, Water Outlet | 2 | — |
| ——END—— | ||||
Spacer |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | SP9031 | Spacer | — | Fan Pilot Spacer…(More) |
| 1 | 3915490 | Plate, Clamping | 1 | — |
| ——END—— | ||||
Fan Drive |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | FA9062-01 | Fan Drive | — | Fan Drive…(More) |
| 2 | 3285947 | Support, Fan | 1 | — |
| 3 | 3285946 | Support, Fan | 1 | — |
| 4 | 3910739 | Bearing, Ball | 1 | — |
| 5 | 3910622 | Hub, Fan | 1 | — |
| 6 | 3923904 | Retainer, Fan Hub | 1 | — |
| 7 | 3035960 | Ring, Retaining | 2 | — |
| 8 | 3907769 | Screw, Hexagon Head Cap | 1 | M10 x 1.75 x 70 |
| 9 | 3914463 | Pulley, Fan | 1 | — |
| 10 | 3901447 | Screw, Hex Flange Head Cap | 1 | M8 X 1.25 X 75 |
| 11 | 3902114 | Screw, Hex Flange Head Cap | 3 | M8 X 1.25 X 30. |
| ——END—— | ||||
Heat Exchanger Plumbing |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | FA9701-01 | Fan Drive | — | Fan Drive Mounting…(More) |
| 2 | 3900631 | Screw, Hex Flange Head Cap | 4 | M8 x 1.25 x 25 |
| ——END—— | ||||
Alternator Drive |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | EH97510 | Alternator Drive | — | Alternator Drive |
| 2 | 3282081 | Screw, Hex Flange Head Cap | 1 | M10 x 1.50 x 75 |
| 3 | 3900631 | Screw, Hex Flange Head Cap | 3 | M8 x 1.25 x 25 |
| 4 | 3288757 | Belt, V Ribbed | 1 | — |
| 5 | 3937553 | Tensioner, Belt | 1 | — |
| 6 | 4928957 | Screw, Flat Head Cap | 1 | — |
| 7 | 4930839 | Bracket, Belt Tensioner | 1 | — |
| ——END—— | ||||
Alternator Mounting |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | EH97541 | Alternator Mounting | — | Alternator Mounting |
| 2 | 3901249 | Screw, Hex Flange Head Cap | 1 | M12 X 1.75 X 25. |
| 3 | 3903210 | Nut, Hexagon Flange | 1 | M12 X 1.75. |
| 4 | 3910924 | Brace, Alternator | 1 | — |
| 5 | 3900631 | Screw, Hex Flange Head Cap | 4 | M8 x 1.25 x 25 |
| 6 | 3903105 | Screw, Hex Flange Head Cap | 1 | M12 X 1.75 X 150. |
| 7 | 3910923 | Support, Alternator | 1 | — |
| ——END—— | ||||
Alternator |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | EE9356 | Alternator | — | Alternator…(More) |
| 2 | 4988377 | Alternator | 1 | — |
| ——END—— | ||||
Starting Motor Mounting |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | SM9702-01 | Starting Motor Mounting | — | Starter Mounting…(More) |
| 2 | 3968470 | Screw, Twelve Point Cap | 3 | M10 X 1.50 X 35. |
| ——END—— | ||||
Ele Starting Accessories |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | SB9103 | Ele Starting Accessories | — | Ele Starting Accessories…(More) |
| 2 | 3967109 | Washer, Plain | 4 | Purchase from China PDC |
| 3 | 3967110 | Washer, Spring | 4 | — |
| 4 | 4988397 | Relay | 2 | — |
| 5 | 4988412 | Bracket, Relay | 1 | — |
| 6 | 4991519 | Nut, Regular Hexagon | 4 | For use at DCEC |
| 7 | 4991520 | Screw, Hexagon Head Cap | 4 | — |
| 8 | 3035228 | Seal, O Ring | 1 | — |
| 9 | 3040819 | Plug, Threaded | 1 | — |
| 10 | 3081507 | Plunger, Filter Head | 2 | — |
| 11 | 3090441 | Spring, Valve | 2 | — |
| 12 | 3201583 | Plug, Threaded | 1 | 1 5/16 – 12 UNF |
| 13 | 3040911 | Plug, Threaded | 1 | — |
| 14 | 3201585 | Seal, O Ring | 1 | — |
| 15 | 4910284 | Head, Lub Oil Filter | 1 | — |
| ——END—— | ||||
Starting Motor |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | ST9453 | Starting Motor | — | Starting Motor |
| 2 | 4944703 | Motor, Starting | 1 | — |
| ——END—— | ||||
Fuel Governor |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | ES9180 | Fuel Governor | — | Fuel Governor…(More) |
| 1 | 4990582 | Control, Governor | 1 | — |
| ——END—— | ||||
Mechanical Tachometer Driv |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | EI9000 | Mechanical Tachometer Driv | — | No content options. To…(More) |
| 2 | 3903463 | Cover, Access Hole | 1 | — |
| 3 | 3903475 | Seal, Rectangular Ring | 1 | — |
| ——END—— | ||||
Oil Pressure Sensor |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | EO9181 | Oil Pressure Sensor | — | Oil Pressure Sensor…(More) |
| 2 | 3971995 | Sensor, Pressure | 1 | — |
| ——END—— | ||||
Fuel Filter Plumbing |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | FF90104 | Fuel Filter Plumbing | — | Fuel Filter Plumbing…(More) |
| 2 | 3960421 | Tube, Fuel Supply | 1 | — |
| 3 | 3960692 | Clamp, Hose | 1 | — |
| ——END—— | ||||
Fuel Filter |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | FF90117 | Fuel Filter | — | Fuel Filter…(More) |
| 2 | 4989118 | Head, Fuel Filter | 1 | — |
| 3 | 4989115 | Head, Fuel Filter | 1 | — |
| 4 | 3897329 | Ball | 1 | — |
| 5 | 4934598 | Adapter, Filter Head | 1 | Purchase From China PDC |
| 6 | 4991525 | Screw, Hex Flange Head Cap | 2 | — |
| 7 | 4928959 | Nut, Regular Hexagon | 1 | — |
| 8 | 3931063 | Filter, Fuel | 1 | Buy From Cummins Filtration |
| 9 | 3939570 | Screw, Captive Washer Cap | 1 | M6 X 1.00 X 10. |
| 10 | 3911446 | Screw, Banjo Connector | 1 | M12 X 1.50 X 24. |
| 11 | 4980085 | Seal, Rectangular Ring | 1 | — |
| 12 | 3906695 | Seal, Rectangular Ring | 1 | — |
| 13 | 3963983 | Washer, Sealing | 2 | M12. |
| 14 | 3925955 | Adapter, Filter Head | 1 | — |
| 15 | 3930969 | Head, Fuel Filter | 1 | — |
| 16 | 3930942 | Filter, Fuel | 1 | Fleetguard P/N FS1280 |
| ——END—— | ||||
Throttle Lever |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TL9118 | Throttle Lever | — | Throttle Lever…(More) |
| 2 | 4942951 | Bracket, Throttle Control | 1 | — |
| ——END—— | ||||
Throttle Lever |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TL9171 | Throttle Lever | — | Throttle Lever |
| 2 | 3903990 | Screw, Hex Flange Head Cap | 2 | M10 X 1.50 X 20. |
| ——END—— | ||||
PLUMBING,OIL PAN |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | FP91312 | Fuel Pump | — | Fuel Pump…(More) |
| 1 | 4942575 | Pump, Fuel Injection | 1 | — |
| ——END—— | ||||
Fuel Filter |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | FF90117 | Fuel Filter | — | Fuel Filter…(More) |
| 2 | 4989118 | Head, Fuel Filter | 1 | — |
| 3 | 4989115 | Head, Fuel Filter | 1 | — |
| 4 | 3897329 | Ball | 1 | — |
| 5 | 4934598 | Adapter, Filter Head | 1 | Purchase From China PDC |
| 6 | 4991525 | Screw, Hex Flange Head Cap | 2 | — |
| 7 | 4928959 | Nut, Regular Hexagon | 1 | — |
| 8 | 3931063 | Filter, Fuel | 1 | Buy From Cummins Filtration |
| 9 | 3939570 | Screw, Captive Washer Cap | 1 | M6 X 1.00 X 10. |
| 10 | 3911446 | Screw, Banjo Connector | 1 | M12 X 1.50 X 24. |
| 11 | 4980085 | Seal, Rectangular Ring | 1 | — |
| 12 | 3906695 | Seal, Rectangular Ring | 1 | — |
| 13 | 3963983 | Washer, Sealing | 2 | M12. |
| 14 | 3925955 | Adapter, Filter Head | 1 | — |
| 15 | 3930969 | Head, Fuel Filter | 1 | — |
| 16 | 3930942 | Filter, Fuel | 1 | Fleetguard P/N FS1280 |
| ——END—— | ||||
Fuel System Accessories |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | FS9869 | Fuel System Accessories | — | Fuel System Accessories |
| 2 | 3976729 | Elbow, Male Adapter | 1 | — |
| ——END—— | ||||
PUMP,FUEL TRANSFER |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | FS9933 | PUMP,FUEL TRANSFER | — | Lift pump…(More) |
| 2 | 3900631 | Screw, Hex Flange Head Cap | 2 | M8 x 1.25 x 25 |
| 3 | 3914284 | Spacer, Mounting | 1 | — |
| 4 | 3916361 | Screw, Banjo Connector | 1 | M12 x 1.50 x 24 |
| 5 | 3939258 | Gasket, Cover Plate | 2 | — |
| 6 | 3963983 | Washer, Sealing | 2 | M12. |
| 7 | 4937767 | Pump, Fuel Transfer | 1 | — |
| 8 | 4940671 | Tube, Fuel Supply | 1 | — |
| ——END—— | ||||
Valve Cover |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | VC9005-03 | Valve Cover | — | Valve Cover…(More) |
| 2 | 3930906 | Gasket, Valve Cover | 6 | — |
| 3 | 3935449 | Isolator, Noise | 6 | — |
| 4 | 3907049 | Screw, Hex Flange Head Cap | 6 | M8 X 1.25 X 21 |
| 5 | 3928404 | Cover, Valve | 5 | — |
| 6 | 3928405 | Cover, Valve | 1 | — |
| 7 | 3936876 | Seal, Rectangular Ring | 1 | — |
| 8 | 3901895 | Cap, Filler | 1 | — |
| ——END—— | ||||
Engine Oil Cooler |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | LC9020-09 | Engine Oil Cooler | — | Engine Oil Cooler…(More) |
| 2 | 3900632 | Screw, Hex Flange Head Cap | 14 | M8 x 1.25 x 35 |
| 3 | 3906619 | Plug, Pipe | 1 | 1/8 NPT. |
| 4 | 3915787 | Plug, Threaded | 1 | M22 x 1.50 |
| 5 | 3918428 | Plunger, Prs Regulator | 1 | — |
| 6 | 3918954 | Head, Lub Oil Filter | 1 | Serviced as 4024827 |
| 7 | 3909355 | Adapter, Filter Head | 1 | — |
| 8 | 3924338 | Head, Lub Oil Filter | 1 | — |
| 9 | 3957544 | Core, Cooler | 1 | — |
| 10 | 3925009 | Spring, Compression | 1 | — |
| 11 | 3929457 | Seal, O Ring | 1 | — |
| 12 | 3937743 | Cartridge, Lub Oil Filter | 1 | Cummins Filtration P/N LF3959 |
| 13 | 3936365 | Valve, Pressure Relief | 1 | — |
| 14 | 4932124 | Gasket, Oil Cooler Core | 1 | — |
| 15 | 3942915 | Gasket, Filter Head | 1 | — |
| ——END—— | ||||
Lubricating Oil Pump |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | LP9064 | Lubricating Oil Pump | — | Lubricating Oil Pump…(More) |
| 2 | 3900677 | Screw, Hexagon Head Cap | 4 | M8 X 1.25 X 30. |
| 3 | 4939587 | Pump, Lubricating Oil | 1 | — |
| ——END—— | ||||
Oil Pan |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | OP9006-07 | Oil Pan | — | Oil Pan…(More) |
| 2 | 3915703 | Pan, Oil | 1 | Serviced as 3900960 |
| 3 | 3924147 | Plug, Threaded | 1 | M18 x 1.50 x 12 |
| 4 | 3920773 | Washer, Sealing | 1 | M18 |
| 5 | 3900630 | Screw, Hex Flange Head Cap | 2 | M8 X 1.25 X 20 |
| 6 | 3921992 | Connection, Oil Suction | 1 | — |
| 7 | 3902425 | Washer, Sealing | 1 | M22 |
| 8 | 3924148 | Plug, Threaded | 1 | M22 x 1.50 x 14 |
| 9 | 3938157 | Gasket, Flange | 1 | — |
| ——END—— | ||||
Oil Pan |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | OP9702-05 | Oil Pan | — | Oil Pan Mounting…(More) |
| 2 | 3959052 | Gasket, Oil Pan | 1 | — |
| 3 | 3920400 | Screw, Hex Flange Head Cap | 36 | M8 x 1.25 x 21 |
| 4 | 3900630 | Screw, Hex Flange Head Cap | 2 | M8 X 1.25 X 20 |
| ——END—— | ||||
Cam Follower Cover |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | CM9016-04 | Cam Follower Cover | — | Cam Follower Cover…(More) |
| 2 | 3928759 | Seal, Grommet | 4 | — |
| 3 | 3900629 | Screw, Hex Flange Head Cap | 4 | M8 X 1.25 X 16 |
| 4 | 3904230 | Clamp, Spring Hose | 1 | 1″ |
| 5 | 3918614 | Hose, Plain | 1 | — |
| 6 | 3990730 | Cover, Push Rod | 1 | — |
| 7 | 3284623 | Gasket, Push Rod Cover | 1 | — |
| ——END—— | ||||
Cylinder Block Cover |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | OB9000 | Cylinder Block Cover | — | Plug for use when no side…(More) |
| 2 | 3905369 | Plug, Expansion | 1 | — |
| 3 | S 608 | Washer, Lock | 2 | 1/2 in. |
| 4 | S 670 | Washer, Plain | 4 | 1/2 in. |
| 5 | 4997799 | Bracket, Shipping | 2 | — |
| ——END—— | ||||
Oil Level Gauge |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | LG90442 | Oil Level Gauge | — | Oil Level Gauge |
| 2 | 3900955 | Plug, Expansion | 2 | — |
| 3 | 4941540 | Tube, Oil Gauge | 1 | — |
| 4 | 4941539 | Dipstick | 1 | — |
| 5 | 153581 | Screw, Twelve Point Cap | 3 | 5/8 – 11 X 2″ |
| ——END—— | ||||
Starting Motor |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | ST4107 | Starting Motor | — | — |
| 2 | 3636821 | Motor, Starting | 1 | — |
| ——END—— | ||||
Raw Water Pump |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | SW4008 | Raw Water Pump | — | — |
| 2 | 3008840 | Gear, Accessory Drive | 1 | — |
| 3 | 3008841 | Gear, Sea Water Pump | 1 | — |
| 4 | 3008874 | Connection, Water Inlet | 1 | — |
| 5 | 43828 F | Clamp, Hose | 4 | 2 9/16 – 3 1/2 in. |
| 6 | 3024128 | Hose, Plain | 1 | — |
| 7 | S 231 | Nut, Regular Hexagon | 1 | 7/16 – 20 UNF. |
| 8 | S 610 | Washer, Lock | 4 | 7/16 in. |
| 9 | S 622 | Washer, Plain | 4 | 3/8 in. |
| 10 | 9740 | Stud | 1 | — |
| 11 | 145592 | Seal, O Ring | 1 | — |
| 12 | 185804 | Screw, Hexagon Head Cap | 3 | 7/16 – 14 X 1 3/8 in. |
| 13 | S 605 | Washer, Lock | 8 | 5/16 in. |
| 14 | 212535 | Screw, Twelve Point Cap | 8 | 5/16 – 18 X 1″ |
| 15 | 3008869 | Gasket, Sea Water Pump | 1 | — |
| 16 | 3010596 | Screw, Captive Washer Cap | 6 | 3/8 – 16 x 1 1/4 in. |
| 17 | S 962 A | Plug, Pipe | 1 | 1/4 NPT. |
| 18 | 3055769 | Gasket, Sea Water Pump | 1 | — |
| 19 | 177020 | Screw, Hexagon Head Cap | 1 | 3/8 – 16 X 2 1/2″ |
| 20 | 3010708 | Washer, Plain | 1 | — |
| 21 | 3050954 | Connection, Sea Water | 1 | — |
| 22 | 3074540 | Pump, Sea Water | 1 | Recon equivalent 3074540 RX |
| 23 | 3008466 | Plug, Pipe | 2 | 1/4 NPT. |
| 24 | 3034483 | Support, Sea Water Pump | 1 | — |
| 25 | 3200884 | Connection, Sea Water | 1 | — |
| 26 | 3040838 | Screw, Captive Washer Cap | 4 | 3/8 – 16 x 1 1/4 in. |
| 27 | 3011112 | Gasket, Sea Water Pump | 2 | — |
| ——END—— | ||||
Raw Water Pump Plumbing |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | SW4047 | Raw Water Pump Plumbing | — | — |
| 2 | 43828 F | Clamp, Hose | 4 | 2 9/16 – 3 1/2″ |
| 3 | 63223 | Hose, Plain | 1 | — |
| 4 | 3024128 | Hose, Plain | 1 | — |
| ——END—— | ||||
Exhaust Manifold Turbochar |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TB4058 | Exhaust Manifold Turbochar | — | — |
| 2 | S 164 B | Screw, Hexagon Head Cap | 24 | 7/16 – 14 X 5 1/4″ |
| 3 | S 910 B | Plug, Pipe | 2 | 1/4 NPT. |
| 4 | 3001405 | Lockplate | 12 | — |
| 5 | 3043097 | Gasket, Exhaust Manifold | 6 | — |
| 6 | 3078067 | Connection, Air Crossover | 1 | — |
| 7 | 206576 | Gasket, Turbocharger | 1 | — |
| 8 | 3056158 | Nut, Hexagon Flange | 4 | 3/8 – 24 UNF |
| 9 | 3078024 | Manifold, Exhaust | 1 | — |
| 10 | 3078023 | Manifold, Exhaust | 1 | — |
| 11 | 3908092 | Plug, Expansion | 11 | — |
| 12 | 3393130 | Stud | 4 | — |
| 13 | S 102 D | Screw, Hexagon Head Cap | 2 | 3/8 – 16 x 3 in. |
| 14 | 554802 | Washer, Plain | 2 | 3/8 in. |
| 15 | 3032161 | Gasket, Connection | 1 | — |
| 16 | 3040839 | Screw, Captive Washer Cap | 2 | 3/8 – 16 x 4 3/4 in. |
| 17 | 3063809 | Clamp, T Bolt | 2 | 3 3/4 in. |
| 18 | 3175280 | Spacer, Mounting | 2 | — |
| 19 | 3331403 | Hose, Plain | 1 | — |
| ——END—— | ||||
Turbocharger Mounting |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TB4754 | Turbocharger Mounting | — | — |
| 2 | AS16025 NF | Hose | — | — |
| 3 | S 604 | Washer, Lock | 2 | 3/8 in. |
| 4 | 43828 A | Clamp, Hose | 2 | 11 16 – 1 1/2 in. |
| 5 | 191772 | Screw, Twelve Point Cap | 2 | 3/8 – 16 X 1 1/4 in. |
| 6 | 3003536 | Coupling, Elbow Hose | 1 | — |
| 7 | 3200178 | Tube, Tur Oil Drain | 1 | — |
| 8 | 3202117 | Gasket, Connection | 1 | — |
| 9 | 3026793 | Clip | 2 | — |
| 10 | 3081950 | Union, Male | 1 | 1 – 14 x 3/4 – 16 |
| 11 | 3037537 | Seal, O Ring | 1 | — |
| 12 | 3085824 | Union, Male | 1 | Service as 3081950 |
| 13 | 3922794 | Seal, O Ring | 1 | — |
| 14 | 3086016 | Union, Male | 1 | 11/16 – 16 ORFS |
| 15 | 3086040 | Union, Male | 1 | — |
| 16 | 3922794 | Seal, O Ring | 2 | — |
| 17 | 3086021 | Hose, Flexible | 1 | — |
| 18 | 3627697 | Union, Male | 1 | — |
| 19 | 3811992 | Tube, Lub Oil Supply | 1 | — |
| ——END—— | ||||
Oil Cooler |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TC4045 | Oil Cooler | — | — |
| 2 | 3011224 | Tube, Water Bypass | 1 | — |
| 3 | 70624 | Seal, O Ring | 1 | — |
| 4 | 3010299 | Connection, Water Bypass | 1 | — |
| 5 | 3010596 | Screw, Captive Washer Cap | 2 | 3/8 – 16 x 1 1/4 in. |
| 6 | 3015283 | Screw, Captive Washer Cap | 1 | 5/16 – 18 x 3/4 in |
| 7 | 3056787 | Clamp, Hose | 2 | 1 13/16 – 2 3/4″ |
| 8 | 3060912 | Gasket, Connection | 1 | — |
| 9 | 3063240 | Hose, Plain | 1 | — |
| 10 | 3201287 | Clip | 1 | — |
| 11 | 43828 A | Clamp, Hose | 2 | 11 16 – 1 1/2 in. |
| 12 | 3084149 | Hose, Plain | 1 | — |
| 13 | 3170930 | Coupling, Elbow Hose | 1 | — |
| 14 | 3393349 | Coupling, Plain Hose | 1 | — |
| 15 | S 923 E | Draincock | 1 | 1/4 NPTF |
| 16 | 127362 | Washer, Plain | 10 | 3/8 in. |
| 17 | 206973 | Gasket, Oil Cooler Core | 4 | — |
| 18 | 3012478 | Screw, Captive Washer Cap | 2 | 3/8 – 16 X 3 1/2 in. |
| 19 | 3037536 | Plug, Threaded | 3 | 9/16 – 18 UNF |
| 20 | 3037537 | Seal, O Ring | 1 | — |
| 21 | 3040813 | Plug, Threaded | 1 | 9/16 – 18 UNF |
| 22 | 3042889 | Screw, Captive Washer Cap | 7 | 3/8 – 16 x 1 7/8 in. |
| 23 | 3065791 | Gasket, Tor Cnv Oil Cooler | 1 | — |
| 24 | 3804935 | Kit, Oil Cooler | 2 | — |
| 25 | 3078053 | Screw, Captive Washer Cap | 8 | 3/8 – 16 x 3 1/2 in. |
| 26 | 3331668 | Core, Cooler | 2 | — |
| 27 | 3202101 | Plug, Threaded | 2 | 1 1/16 – 12 UN |
| 28 | 3046943 | Seal, O Ring | 1 | — |
| 29 | 3050897 | Plug, Threaded | 1 | — |
| 30 | 3804935 | Kit, Oil Cooler | 2 | — |
| 31 | 3090241 | Cover, Lub Oil Cooler | 1 | — |
| 32 | 3200781 | Plug, Drain | 1 | — |
| 33 | 145540 | Seal, O Ring | 1 | — |
| 34 | 206256 | Plug, Threaded | 1 | 1 3/4 – 18 UNS |
| 35 | 3085955 | Housing, Oil Cooler | 1 | Serviced as 3804958 |
| 36 | S 604 | Washer, Lock | 4 | 3/8 in. |
| 37 | 127362 | Washer, Plain | 4 | 3/8 in. |
| 38 | 205275 | Screw, Twelve Point Cap | 4 | 3/8 – 16 X 1 3/4 in. |
| 39 | 3033038 | Screw, Captive Washer Cap | 2 | 3/8 – 16 x 1 5/8 in. |
| 40 | 3040838 | Screw, Captive Washer Cap | 10 | 3/8 – 16 x 1 1/4 in. |
| 41 | 3042890 | Screw, Captive Washer Cap | 14 | 3/8 – 16 x 4 in. |
| 42 | 3065790 | Gasket, Lub Oil Clr Hsg | 1 | — |
| ——END—— | ||||
Tor Converter Oil Cooler |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | TC4702 | Tor Converter Oil Cooler | — | — |
| 2 | AR45710 | Connection, Water Outlet | — | — |
| 3 | 3099408 | Seal, O Ring | 1 | — |
| 4 | 206998 | Tube, Water Transfer | 1 | — |
| 5 | 4081156 | Connection, Water Outlet | 1 | — |
| 6 | 3010596 | Screw, Captive Washer Cap | 2 | 3/8 – 16 x 1 1/4 in. |
| 7 | 3028291 | Seal, O Ring | 2 | — |
| ——END—— | ||||
Corrosion Resistor | ||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | WF4001 | Corrosion Resistor | — | — |
| 2 | 3318319 | Resistor, Corrosion | 1 | — |
| ——END—— | ||||
Water Inlet Connection |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | WI4005 | Water Inlet Connection | — | — |
| 1 | 3014212 | Connection, Water Inlet | 1 | — |
| 2 | 205288 | Gasket, Wtr Trf Connection | 1 | — |
| 3 | 3008470 | Plug, Pipe | 1 | 1 NPT. |
| 4 | 3010595 | Screw, Captive Washer Cap | 4 | 3/8 – 16 X 1 in. |
| ——END—— | ||||
Water Manifold |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | WM4009 | Water Manifold | — | — |
| 2 | S 904 A | Bushing, Reducing Pipe | 1 | — |
| 3 | S 112 | Screw, Hexagon Head Cap | 2 | 3/8 – 16 X 1 in. |
| 4 | S 604 | Washer, Lock | 2 | 3/8 in. |
| 5 | S 962 E | Draincock | 2 | — |
| 6 | 43828 C | Clamp, Hose | 4 | 1 9/16 – 2 1/2 in |
| 7 | 3004718 | Connection, Wtr Mfd | 1 | — |
| 8 | 3028291 | Seal, O Ring | 12 | — |
| 9 | 3064697 | Hose, Plain | 1 | — |
| 10 | 207233 | Tube, Water Transfer | 3 | — |
| 11 | 3003662 | Tube, Water Transfer | 1 | — |
| 12 | 3004716 | Tube, Wtr Transfer | 1 | — |
| 13 | S 606 A | Washer, Lock | 2 | 3/8 in. |
| 14 | S 962 | Plug, Pipe | 3 | 1 NPT. |
| 15 | 43828 A | Clamp, Hose | 4 | 11 16 – 1 1/2 in. |
| 16 | 3063240 | Hose, Plain | 1 | — |
| 17 | 3081138 | Connection, Water Transfer | 1 | — |
| 18 | 3084150 | Hose, Plain | 2 | — |
| 19 | 3200281 | Washer, Plain | 2 | 3/8 in. |
| 20 | 214093 | Coupling, Elbow Hose | 2 | — |
| 21 | 3038076 | Screw, Captive Washer Cap | 1 | 3/8 – 16 X 15/16 in. |
| ——END—— | ||||
Water Outlet Connection |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | WO4008 | Water Outlet Connection | — | 3 inch water outlet…(More) |
| 2 | 3008862 | Connection, Water Transfer | 1 | — |
| 3 | 3010596 | Screw, Captive Washer Cap | 4 | 3/8 – 16 x 1 1/4 in. |
| 4 | 3060912 | Gasket, Connection | 2 | — |
| ——END—— | ||||
Water Pump |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | WP4009 | Water Pump | — | — |
| 2 | 3011389 | Pump, Water | 1 | — |
| 3 | 145623 | Seal, O Ring | 1 | — |
| 4 | 3005594 | Washer, Plain | 2 | 3/8″ |
| 5 | 3010529 | Connection, Water Inlet | 1 | — |
| 6 | S 114 | Screw, Hexagon Head Cap | 1 | 1/4 – 20 X 3/4 in. |
| 7 | S 600 | Washer, Lock | 1 | 1/4 in. |
| 8 | S 631 | Washer, Plain | 1 | 1/4 in |
| 9 | 205363 | Washer, Spring | 1 | — |
| 10 | 206963 | Adapter, Filter Head | 1 | — |
| 11 | 3008466 | Plug, Pipe | 1 | 1/4 NPT. |
| 12 | 3008469 | Plug, Pipe | 1 | 3/4 NPT |
| 13 | 3010181 | Connection, Water Inlet | 1 | — |
| 14 | 3010704 | Tube, Water Transfer | 1 | — |
| 15 | 3201982 | Connector, Male | 1 | — |
| 16 | 3201983 | Elbow, Male Adapter | 1 | — |
| 17 | 3818849 | Shaft, Shutoff Valve | 1 | — |
| 18 | 3818885 | Seal, O Ring | 1 | — |
| 19 | 3010596 | Screw, Captive Washer Cap | 3 | 3/8 – 16 x 1 1/4 in. |
| 20 | 3012472 | Screw, Captive Washer Cap | 1 | 3/8 – 16 X 1 1/2 in. |
| 21 | 3012474 | Screw, Captive Washer Cap | 1 | 3/8 – 16 x 2 in. |
| 22 | 4081093 | Pump, Water | 1 | Serviced as 4025310 |
| 23 | S 911 B | Plug, Pipe | 1 | 1/8 NPT |
| 24 | S 962 E | Draincock | 1 | — |
| 25 | S 16002 | Bearing, Ball | 1 | — |
| 26 | S 16069 | Bearing, Ball | 1 | — |
| 27 | 70183 | Ring, Retaining | 1 | — |
| 28 | 205243 | Impeller, Water Pump | 1 | — |
| 29 | 205258 | Ring, Retaining | 1 | — |
| 30 | 206948 | Seal, Oil | 1 | Serviced as 3804573 |
| 31 | 3042827 | Shaft, Water Pump | 1 | Serviced as 3804573 |
| 32 | 205158 | Shaft, Water Pump | 1 | — |
| 33 | 3040833 | Shaft, Water Pump | 1 | — |
| 34 | 3609826 | Seal, Water Pump | 1 | — |
| 35 | 4081090 | Body, Water Pump | 1 | — |
| 36 | 3036096 | Brace, Water Pump | 1 | — |
| 37 | 3017471 | Pump, Water Mtg | 1 | — |
| 38 | S 103 A | Screw, Hexagon Head Cap | 1 | 5/8 – 11 X 2 in. |
| 39 | S 205 | Nut, Regular Hexagon | 1 | 3/8 – 24 UNF. |
| 40 | S 603 | Washer, Lock | 1 | 5/8 in. |
| 41 | S 604 | Washer, Lock | 1 | 3/8 in. |
| 42 | S 658 | Washer, Plain | 1 | 5/8 in. |
| 43 | 127362 | Washer, Plain | 3 | 3/8 in. |
| 44 | 3012476 | Screw, Captive Washer Cap | 3 | 3/8 – 16 X 3 in. |
| 45 | 3040832 | Shaft, Water Pump | 1 | — |
| 46 | 3202283 | Gasket, Water Pump | 2 | — |
| 47 | 3025885 | Shaft, Water Pump | 1 | — |
| ——END—— | ||||
Water Pump | ||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | 205498 | Plug, Solid | — | — |
| 2 | 3007386 | Support, Water Pump | 1 | — |
| 3 | S 965 E | Plug, Pipe | 1 | 1/16 NPT |
| 4 | 205156 | Bushing | 2 | — |
| 5 | 3007364 | Support, Water Pump | 1 | — |
| 6 | 3025887 | Shaft, Water Pump | 1 | — |
| 7 | 3026556 | Bearing, Thrust | 2 | — |
| 8 | 3034721 | Retainer, Shaft | 1 | — |
| 9 | 3070168 | Gear, Water Pump | 1 | — |
| 10 | 3200968 | Plug, Threaded | 1 | 7/8 – 14 UNF |
| ——END—— | ||||
Exhaust Tubing |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | XS4009 | Exhaust Tubing | — | — |
| 1 | 3020988 | Connection, Exhaust Outlet | 1 | — |
| 2 | 3036378 | Gasket, Flange | 2 | — |
| ——END—— | ||||
Exhaust Elbow |
||||
| No. | Part No. | Part Name | Qty/Eng | Remarks |
| 1 | XS4023 | Exhaust Elbow | — | — |
| 2 | 3073158 | Sleeve, Exhaust Connection | 1 | — |
| 3 | S 910 B | Plug, Pipe | 2 | 1/4 NPT. |
| 4 | 108330 | Washer, Plain | 11 | 3/8 in. |
| 5 | 130228 | Screw, Hexagon Head Cap | 4 | — |
| 6 | 3275479 | Screw, Hexagon Head Cap | 7 | 3/8 – 16 X 1 1/4 in. |
| 7 | 3078068 | Connection, Exhaust Outlet | 1 | — |
| 8 | 3084182 | Brace, Exh Out Connection | 1 | — |
| ——END—— | ||||
DCEC 6BTA5.9-GM100 marine auxiliary engine is a 6-cylinders in line, 5.9 liters four-strokes engine with 102 mm bore and 120 mm stroke.
Equipped with BYC PB fuel pump and GAC electronic governor, engine comes with turbocharger and Water-Air Intercooler.
The prime power for generator set 1500 RPM of DCEC 6BTA5.9-GM100 marine auxiliary engine is 100 kW.
DCEC provides both heat exchanger cooling and radiator cooling marine auxiliary engines, which mainly using for marine main generator and marine emergency generator.
For the emergency generator set applications, we provide additional options for customers such as dual starter motor system (we provide both electric and spring starter motor for customers), which are required by most of international classifications.
All of DCEC marine auxiliary engine are comes with dry type exhaust system, which means dry type exhaust manifold and dry type turbocharger, SeaMac provides upgrading services for water-cooled exhaust system, which modify dry type exhaust system into water-cooled exhaust system, which are quite important and often requested by passenger boat projects.
Advantages of 6BTA5.9-GM100 Auxiliary Engine
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Leading design and excellent manufacturing technology make the engine more reliable and durable, suitable for high-strength, heavy-duty work under severe working conditions.
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The cylinder block and cylinder head adopt integrated design to prevent the occurrence of engine water and oil leakage. The parts are about 40 % less than other similar engines, and the failure rate is greatly reduced.
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The cylinder bore adopts a platform mesh honing design, the perfect geometric structure effectively prevents oil leakage, and the use of advanced technologies such as new piston ring components and gasket crimping and molding reduces oil loss.
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Synchronized with the advanced design and sophisticated manufacturing of CMS in the United States, it is suitable for harsh working conditions and has strong high-intensity and heavy-duty operating capabilities.
Note: All Above Data are Just for Reference, All Data Might Change Without Notices or Updates, Please Contact Our Sales Team to Confirm All Details Via WhatsApp or Email.
What's the Standard Scopes of Supply?
With full ranges of emission standard from Euro 2 to Euro 7, Dongfeng Cummins producing 12 series marine engines, started from 3.9 liter engine, to 15 liter engine, covering the power range of 125HP to 650HP.
Dongfeng Cummins marine engine customize developing configurations for big vehicle OEMs in China, based on each of requirement, Dongfeng Cummins producing dozens of different configuration engines with same engine model number, which only SO-Shop Order will be different with each other, the SO number is the identify number of the engine configuration of each model.
Even with same engine model, different SO number engine can have very different configuration with each other, with different prices. Some of SO-Shop Order is not available for commercial market, such as restricted models (Usually for military specifications).
EMAC offering most common, cost effective models which also able to process the production in Dongfeng Cummins, which usually have following accessories as standard configuration.
Scopes of Supply of DCEC Marine Engine |
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| Air Intake System | 1. Air Intake Manifold | Exhuast System | 1. Exhuast Manifold | |
| 2. Air Filter | 2. Turbocharger | |||
| 3. N / A | 3. Exhuast Elbow | |||
| Starting System | 1. Starter Motor | Charging System | 1. Charging Alternator | |
| 2. Starter Rely | 2. N / A | |||
| Lubricating System | 1. Oil Pump | Fuel System | 1. Fuel Transfer Pump | |
| 2. Oil Filter | 2. High-Pressure Fuel Pump | |||
| 3. N / A | 3. Machanical Governor | |||
| 4. N / A | 4. Fuel Filter | |||
| Engine Shut-Down System | 1. Engine Fuel Shut-Off Solenoid | Power Output System | 1. Flywheel | |
| 2. N / A | 2. Standard Flywheel Housing | |||
| ------END------ | ||||
What's the Available Optional Items?
Dongfeng Cummins only provides customize service for the large quantity orders or large OEMs, which means usually the order quantity are higher than 1000 units. For the small quantity engine project, EMAC provides customize services with our own resource and engineer team.
EMAC have rich experience on the customize developing, which provides abundant optional items based on the requirement of each project. The typical optional items are special Prestolite charging alternator, prestolite starter motor, Knorr Air compressor. Valeo air conditioning compressor, ECU output socket set, engine accelerate pedal etc.
Optional Accessories of DCEC DCEC marine Engine |
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| Air Intake System | 1. Air Intake Pre-Heater | Exhuast System | 1. Muffler & Bellows | |
| 2. Air Intake Pre-Filter | 2. Flame Trap | |||
| 3. Air Filter Alarm System | 3. Spark Arrestor Type Muffler & Bellows | |||
| 4. N / A | 4. DPF System | |||
| Fuel System | 1. Coarse Filter | Engine Auiliary Accessories | 1. Hydraulic Oil Pump | |
| 2. Fuel Pre-Heater | 2. Hydraulic Cluch | |||
| Starting System | 1. Manual Magnetic DC Contactor | Cooling System | 1. Engine Monitor | |
| 2. Dual Ears Flywheel Housing | 2. Engine Protection System With Alarm System | |||
| 3. Spring Starter Motor | 3. Machanical Engine Control Lever Syste | |||
| 4. Air Starter Motor | 4. Electric Engine Control Lever System | |||
| 5. Hydraulic Starter Motor | 5. N / A | |||
| 6. Manual Magnetic DC Contactor | 6. N / A | |||
| Power Output System | 1. Gear Reduction Gearbox | Cooling System | 1. Coolant Pre-Heater | |
| 2. Reverse Gear Box | 2. Jacket Water Heater | |||
| Lubricating System | 1. Oil Pre-Heater | Engine Mounting System | 1. Shock Absorber Pad | |
| ------END------ | ||||
Committed to providing reliable premium propulsion system and power system for all kinds of ships around the world, SeaMac is a sub-brand of EMAC group that focused on maritime application.
SeaMac's ranges of products mainly inclduing marine main engine, marine gearbox, marine propellers, marine control lever system, marine auxiliary engine, marine generator set and emergency generator set.
For more information of our marine proplusion and power system products, you are welcome to visit SeaMac homepage: www.seamac.com
What's the Modifiable Items and Scopes?
As explained in the standard scopes of supply, Dongfeng Cummins not able to provide customize developing for small quantity projects or small OEMs, so EMAC helps SME OEMs to provide customize services, not only providing additional optional items, but also provides customize modification services to meet their requirements based on the exisiting engine SO number.
As flexible service ability is our core advantages, EMAC is very experienced and good at providing customize services, the common customize services are as below:
1: AIr Intake System: Change the air intake direction.
2: Air Exhuast System: We are able to change the turbocharger direction as the interaction on installation could be occured, also change change the air exhuast direction.
3: Lubricating System: Modify lubricating system is one of the most common requirement from customer, we can provide flat-type engine oil pan, to lower down total engine height, which usually required for special vehicles. For the standard engine oil pan, we also can change the direction of the engine oil pan.
4: Cooling System: There are lots of options for the engine cooling system, for the engine fan, we can provide customize for the material of engine fan (plastic fan or steel fan), wind direction of the engine fan (blower fan or suction fan ) and types of engine fan (mechanical fan or electric control fan).
5: Power Output System: Most of electronic controlled Dongfeng Cummins marine engines are comes with SAE#1 flywheel housing now, while lots of customers need SAE#2 flywheel because of the housing of transmissio is SAE#2, so we have to provide customzie services for those customer, which need to modify flywheel housing, flywheel and starter motor, we also have PTO integrated type flywheel housing available, which can output the whole power of the engine from the PTO on the flywheel housing, we can also provide modification of the mounting side of the starter motor.
6: Electric System: All of Dongfeng Cummins engines are comes with standard 24V electric system, while some customer need to modify the electric system into 12V, we can also modify the starter motor and alternator into appointed brand or appointed specifications.
EMAC is your reliable professional power system partner, feel free to contact our services team to get detailed information about our standard scopes of supply, optional items and modifiable parts for our Dongfeng Cummins marine engine, we are ready to explore the journey of our cooperation.
Modifiable components of DCEC 6BT5.9-M120 Marine Main Engine |
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| Air Intake System | 1. Installation Position of Air Filter | Starting System | 1. 12V Starter Motor for 12V Electric System | |
| 2. Upgrade to Heavy-Duty Type Air Fitler | 2. Upgrading to Specified Brand and Speicifications of Starter Motor | |||
| Exhuast System | 1. Can Modify Installation Position and Direction of Turbocharger | Charging System | 1. 12V Charging Alternator for 12V Electric System | |
| 2. Water-Cooled Exhuast Manifold | 2. Explosion-Proof Charging Alternator | |||
| 3. Water-Cooled Turbocharger | 3. Upgrading to Specified Brand and Speicifications of Charging Alternator | |||
| Fuel System | 1. Upgrade to Fuel Fitler That Integrated with Fuel Transfer Pump and Fuel Pre-Hearter | Engine Auiliary Accessories | 1. Additional Auxiliary Systems Can Be Added for Special Applications | |
| Engine Shut-Down System | 1. 12V Solenoid for 12V Electric System | Cooling System | 1. Can Modify Engine Into Keel Cooling System | |
| 2. Explosion-Proof Solenoid | 2. N / A | |||
| Lubricating System | 1. Oil Pan Position | Power Output System | 1. Can Modify Size of Flywheel Housing and Flywheel | |
| 2. Number of Dipstick | 2. Dual-Ear Flywheel Housing (For Twin-Starter System) | |||
| 3. Position of Dipstick Can Choose from 6 Positions | 3. Some of Models Can Modify Flywheel Housing Into PTO Integrated Type | |||
| 4. Can Modify Oil Filter to Be Remote Installation | 4. Engine Have Connecting Port of PTOs, That Able to Provide Power Output | |||
| Engine Mounting System | 1. Can Modify Engine Mouting Bracket | |||
| ------END------ | ||||
How to Order Engine to Replace Your Old Engine?
There are three types of engine replacements demand, type A is to replace the old Dongfeng Cummins engine, the original engine is produced by Dongfeng Cummins, type B is to replace Cummins engine produced in other countries including UK, USA, Mexico, India or Japan Komatsu Cummins, type C is to replace other brands engine or even gasoline engines with Dongfeng Cummins produced engines. The detailed introduction and replacement process are as below:
Type A: Engine Replacement Requirement (Original Engine is Dongfeng Cummins Engine).
This is most simple demand case, you just need to provide us the original engine name plate, and then we can easily check and confirm what exactly you need, and we also ensuring that the engine from us will be 100% same with your original engine. (In some case that the vehicle manufacturing modify the engine on their own, we are not able to supply the parts or the condition that modified by the vehicle manufacturer)
Type B: Engine Replacement Requirement (Original Engine is Cummins Engine but produced in UK, USA or other Cummins engine plant).
EMAC have rich experiences in replace the UK, USA or other engine plant produced engine, with Dongfeng Cummins produced Cummins engines, we required the original engine name plate photo to obtain the related information (at least we will need engine serial number, with engine model name only is useless for us, we are not able to provide quotation with engine model name only for the replacement project), and then we can check out the BOM list and all accessories of your original engine serial number, and then we can check and compare with the BOM list of our Dongfeng Cummins produced engine, choose the most closest SO number engine, and modify the parts that not same with your original engine, we have delivered hundreds of cases of replace the customer's original engine that produced in Cummins UK, USA or other engine plants with Dongfeng Cummins produced engines, you can refer to our video introduction on Youtube: https://youtu.be/dYVgRM5NsUo
We can NOT guarantee the engine produced by Dongfeng Cummins is exactly same with your original engine, but we can guarantee that all of engines from EMAC will have no problem with installtion and performance, which all of engines can works very well after replacement.
Type C: Engine Replacement Requirement (Original Engine is other brnad engines even gasoline engines).
EMAC also have rich experiences in replace the engine that not Cummins installed, these engines can be other brands such as Deutz, Caterpillar, Perkins, Komatsu or others, we even had experiences of replace gasoline engine with Dongfeng Cummins produced diesel engines.
This kind of appliaction is more complex and quite risky, EMAC can't do much thing due to lacking of information, the only thing we can guarantee is the performance after replacement, we check and compare the engine performance curve of original engine and our Dongfeng Cummins engine, and then we select the most suitable model for replacement. Due to we are lacking of the installation spaces and related accessories, we will send the both CAD and 3D drawing for our recommend engine model, and then customer have to evaluate the risky of replace the original engine with our engine, especially the risky of space, the possibile interactive when installation, and the risky of modify related coolant pipe, air pipes and wiring harness. Normally this kind of request consuming lots of energy and resource for us to carry on, also quite risky for us, so we will not work on the replacement quantity that below 50 units.
When your requirement is replacement, please tell our customer service team of what type of replacement you need, and provide us original engine name plate, the engine name plate is the necessary material before we start our business negotiations, we will NOT reply to all inquiry that even can't provide engine name plate.
Type A: Engine Replacement Requirement (Original Engine is Dongfeng Cummins Engine).
This is most simple demand case, you just need to provide us the original engine name plate, and then we can easily check and confirm what exactly you need, and we also ensuring that the engine from us will be 100% same with your original engine. (In some case that the vehicle manufacturing modify the engine on their own, we are not able to supply the parts or the condition that modified by the vehicle manufacturer)
Type B: Engine Replacement Requirement (Original Engine is Cummins Engine but produced in UK, USA or other Cummins engine plant).
EMAC have rich experiences in replace the UK, USA or other engine plant produced engine, with Dongfeng Cummins produced Cummins engines, we required the original engine name plate photo to obtain the related information (at least we will need engine serial number, with engine model name only is useless for us, we are not able to provide quotation with engine model name only for the replacement project), and then we can check out the BOM list and all accessories of your original engine serial number, and then we can check and compare with the BOM list of our Dongfeng Cummins produced engine, choose the most closest SO number engine, and modify the parts that not same with your original engine, we have delivered hundreds of cases of replace the customer's original engine that produced in Cummins UK, USA or other engine plants with Dongfeng Cummins produced engines, you can refer to our video introduction on Youtube: https://youtu.be/dYVgRM5NsUo
We can NOT guarantee the engine produced by Dongfeng Cummins is exactly same with your original engine, but we can guarantee that all of engines from EMAC will have no problem with installtion and performance, which all of engines can works very well after replacement.
Type C: Engine Replacement Requirement (Original Engine is other brnad engines even gasoline engines).
EMAC also have rich experiences in replace the engine that not Cummins installed, these engines can be other brands such as Deutz, Caterpillar, Perkins, Komatsu or others, we even had experiences of replace gasoline engine with Dongfeng Cummins produced diesel engines.
This kind of appliaction is more complex and quite risky, EMAC can't do much thing due to lacking of information, the only thing we can guarantee is the performance after replacement, we check and compare the engine performance curve of original engine and our Dongfeng Cummins engine, and then we select the most suitable model for replacement. Due to we are lacking of the installation spaces and related accessories, we will send the both CAD and 3D drawing for our recommend engine model, and then customer have to evaluate the risky of replace the original engine with our engine, especially the risky of space, the possibile interactive when installation, and the risky of modify related coolant pipe, air pipes and wiring harness. Normally this kind of request consuming lots of energy and resource for us to carry on, also quite risky for us, so we will not work on the replacement quantity that below 50 units.
When your requirement is replacement, please tell our customer service team of what type of replacement you need, and provide us original engine name plate, the engine name plate is the necessary material before we start our business negotiations, we will NOT reply to all inquiry that even can't provide engine name plate.
How to Choose the Right Dongfeng Cummins Marine Engine for You?
To choose a suitable engine for truck, bus or special vehicle manufacturer is quite simple, because the buyer is the manufacturer, so usually they are quite flexible with space, pipes and wiring connections.
The following process are the standard process for us to select a suitable engine model for truck, bus or special vehicle manufacturer demand.
Step 1: We need basic information of the required engine, including rated power, rated speed and emission standard of the required engine.
Step 2: EMAC will evaluate the requirement and select the suitable engine model for customer, with engine data sheet, engine performance curve, CAD darwing, 3D model and budgetary quotation provided back to customer.
Step 3: Customer should check and compare the engine data sheet, performance curve and related drawing and confirm all details one by one. Most important thing is confirm the performance curve suitable for the requirement.
Step 4: After engine confirmed, we have to check and confirm the specifications of accessories one by one carefully, like the electric system specifications (12V or 24V), the detailed specifications of starter motor, charging alternator, air compressor, power steering pump, A/C compressor etc.
Step 5: Confirming the accessories positions and connections, customer need to check and confirm all positions are suitable for the project, such as engine fan, turbocharger, oil pan position, and connections of air pipe, coolant pipe, wiring harness etc.
Step 6: After confirming the engine performance, position, connection and specifications of all accessories, we will be able to provide accurate quotation for prototype and batch order. Prototype is strongly recommend to start the cooperation, to avoid the possible problem, risky on the engine with batch order.
Notes:
1: Technical support including technical training, onsite installation and commissioning services are avaiable with additional chargers.
2: We are able to supply complete powertrain system, including engine, transmission, transfer, axle, suspension etc, engine with transmission is highly recommended, because if we supply both engine and transmission, we can run simulations for the vehicle, which we usually will provide customer a simulation report, with the simulated result of Balanced Maximum Vehilce Speed and Maximum Grade Ability at different speed.
3: EMAC able supply complete chassis that integrate all powertrain system together, which can greatly reduce the manufacturer's design works and reduce the system mismatching risky.
Tips of Dongfeng Cummins Marine Engines!
Dongfeng Cummins is one of 50:50 joint venture of Cummins in China, its official Cummins factory that following high Cummins USA production and quality control standard, the Dongfeng Cummins factory swap every 5 years between appointed employee from Dongfeng Motor and Cummins. For more details, you can refer to the company introduction of DCEC-Dongfeng Cummins Engine Company.
Started the production of Cummins engines in China in 1980s, Cummins products has been in China for over 40 years, thousands of people have worked for Cummins China and some of them are very skilled experienced engineer, some of them resigned from Cummins to set up their own small workshops or assembly factories that focusing on producing copy Cummins engines.
Price is always not the problem for Chinese suppliers, there are many tickies to lower down the engine prices, such as supply self-rebuild engine as new engine, supply official RECON engine from Cummins as brand new engine, assembly the fake engine with after-market parts, supply lower power model engine and change the name plate etc. You can find plenty of suppliers on alibaxx.com with various prices, the classic Chinese business style is tell you that he give you very low price and not make profit, how can you believe a businessman will make business that have no profit? They gave you low price not becuase they share their profit to you?
As a matter of fact, Chinese supplier often make their profit much more higher by selling the low quality copy products as genuine brand new products! Always remember YOU GET WHAT YOU PAID!
The key point of dealing with Chinese supplier, is to find and choose reliable business partner that will not cheat you for short-term business, but with vision of build long-term career and life-time partnership, EMAC is one of the reliable partner that not chasing for short-term high profit, but we cares our decades of good reputation and we working with all business partners not as supplier and customers, but as close friend and brothers.
FAQ of Dongfeng Cummins Marine Engines?
1: What mean by DCEC?
DCEC is the short name of Dongfeng Cummins Engine Company, take the first letter of each word, it comes with DCEC as short name, for more details about DCEC, you can refer to the company introduction of DCEC-Dongfeng Cummins Engine Company.
2: Does your engines copy products?
This question is quite often from customer that not familiar with Cummins, Cummins have over 20 joint ventures in China now, and 6 of them are engine joint venture, which Cummins owns 50% share of all of those 6 engine plants, so all of the Cummins factories in China are genuine Cummins factory, that following high Cummins USA production and quality control standard. EMAC is the business partner of DCEC, and we are supplying powertrain and engine power pack based on genuine brand new engines from Dongfeng Cummins for all different applications, EMAC is a reliable and professional power system solution provider that offering abundant various options.
3: Why there are so many companies selling Cummins engines?
There are plenty of companies selling Cummins engines in China, especially on the B2B platform, such as alibaxx.com, you can find plenty suppliers there with attractive prices, Cummins products has been in China for over 40 years, thousands of people have worked for Cummins China and some of them are very skilled experienced engineer, some of them resigned from Cummins to set up their own small workshops or assembly factories that focusing on producing copy Cummins engines. You should be careful of being cheated by the attractive prices with copy or rebuild products.
4: How can I identify if the engine genuine or not?
Cummins keep working on the updating its identification system, technically, there are serial number on all key components of Dongfeng Cummins engines, including cylinder block, cylinder head, turbochager, fuel pump, starter motor, alternator, you can collecting the serial number (NOT part number), and then call DCEC call service center to identify if all the numbers are matching to the original number or not. EMAC continuously updating the latest Cummins identification system, you are welcome to following our website or keep in touch with our customer services team to get latest information from Cummins.
5: What's the warranty policy for the engines supplied by EMAC?
EMAC following standard Dongfeng Cummins warranty policy, which will update sometimes, you can following us to get the latest warranty policy from Dongfeng Cummins. Generally EMAC only afford the defective parts cots and shipping costs for the warranty claims, labor costs and transportation costs are not covered in the warranty.
However, EMAC is building our own independant after-sales service system now, which aims to build a global service network, with resouces of global repair and engineering network, which we believe can bring all business partner benifit in future, helping all of OEM manufacturers expanding their market into global market without worries of lacking after-sales service network. For more details about our Global Service, you can visiting www.global-service.com.
6: How about the future parts supply for the engines? Are you able to supply parts?
As the support team of EMAC's business scope, PartMac is our own brand that focusing on genuine parts directly from all brand factories.
All of EMAC’s partners are facing big challenges with sourcing original spare parts in China. Committed to providing truthworthy and professional after-sales support and parts supply, PartMac is a sub-brand of EMAC group that focusing on parts business. Stick to original parts only, PartMac can’t give any solution on CHEAP PARTS, but you don’t need to worry about any quality issues with every single parts from PartMac.
DCEC is the short name of Dongfeng Cummins Engine Company, take the first letter of each word, it comes with DCEC as short name, for more details about DCEC, you can refer to the company introduction of DCEC-Dongfeng Cummins Engine Company.
2: Does your engines copy products?
This question is quite often from customer that not familiar with Cummins, Cummins have over 20 joint ventures in China now, and 6 of them are engine joint venture, which Cummins owns 50% share of all of those 6 engine plants, so all of the Cummins factories in China are genuine Cummins factory, that following high Cummins USA production and quality control standard. EMAC is the business partner of DCEC, and we are supplying powertrain and engine power pack based on genuine brand new engines from Dongfeng Cummins for all different applications, EMAC is a reliable and professional power system solution provider that offering abundant various options.
3: Why there are so many companies selling Cummins engines?
There are plenty of companies selling Cummins engines in China, especially on the B2B platform, such as alibaxx.com, you can find plenty suppliers there with attractive prices, Cummins products has been in China for over 40 years, thousands of people have worked for Cummins China and some of them are very skilled experienced engineer, some of them resigned from Cummins to set up their own small workshops or assembly factories that focusing on producing copy Cummins engines. You should be careful of being cheated by the attractive prices with copy or rebuild products.
4: How can I identify if the engine genuine or not?
Cummins keep working on the updating its identification system, technically, there are serial number on all key components of Dongfeng Cummins engines, including cylinder block, cylinder head, turbochager, fuel pump, starter motor, alternator, you can collecting the serial number (NOT part number), and then call DCEC call service center to identify if all the numbers are matching to the original number or not. EMAC continuously updating the latest Cummins identification system, you are welcome to following our website or keep in touch with our customer services team to get latest information from Cummins.
5: What's the warranty policy for the engines supplied by EMAC?
EMAC following standard Dongfeng Cummins warranty policy, which will update sometimes, you can following us to get the latest warranty policy from Dongfeng Cummins. Generally EMAC only afford the defective parts cots and shipping costs for the warranty claims, labor costs and transportation costs are not covered in the warranty.
However, EMAC is building our own independant after-sales service system now, which aims to build a global service network, with resouces of global repair and engineering network, which we believe can bring all business partner benifit in future, helping all of OEM manufacturers expanding their market into global market without worries of lacking after-sales service network. For more details about our Global Service, you can visiting www.global-service.com.
6: How about the future parts supply for the engines? Are you able to supply parts?
As the support team of EMAC's business scope, PartMac is our own brand that focusing on genuine parts directly from all brand factories.
All of EMAC’s partners are facing big challenges with sourcing original spare parts in China. Committed to providing truthworthy and professional after-sales support and parts supply, PartMac is a sub-brand of EMAC group that focusing on parts business. Stick to original parts only, PartMac can’t give any solution on CHEAP PARTS, but you don’t need to worry about any quality issues with every single parts from PartMac.
Engine Sale Manual
Installation Drawing
Installation Manual
Operation Manual
Parts Catalogue
